2016 NEW FLYER XDE40 Recalls (3)
- Campaign:
- 16V223000 on 04/18/2016
- Component:
- Electrical system: software
- Manufactured:
- 09/18/2014 - 03/16/2016
- Affected:
- 1,897
- Defect:
- New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xn35, 2014-2016 xd35, xd60, xde40, 2015-2016 xd40, xde60, 2014 xde35, 2013-2015 xe40, 2013-2016 xn40, xn60, and 2014-2015 xt40, and xt60 transit buses. these buses have an electric transit operator (eto) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
- Consequence:
- If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
- Correction:
- New flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. the recall began on may 4, 2016. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r16-005.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 18V155000 on 03/08/2018
- Component:
- Power train:driveline:driveshaft
- Manufactured:
- 01/15/2017 - 12/18/2017
- Affected:
- 979
- Defect:
- New flyer of america inc. (new flyer) is recalling certain 2016-2018 xde40 and xde60 and 2017 xde35 heavy duty urban transit buses. the plastic end-caps of the drive shaft slip yoke may crack and fail.
- Consequence:
- Failure of the drive shaft end-caps would result in a loss of drive power, increasing the risk of a crash.
- Correction:
- New flyer will notify owners, and dealers will inspect the drive shaft slip yoke, replacing any drive shaft that has plastic end-caps on the slip yoke, free of charge. the recall began on march 22, 2018. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r18-002.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 18V615000 on 09/17/2018
- Component:
- Power train:automatic transmission
- Manufactured:
- 01/09/2017 - 06/07/2018
- Affected:
- 386
- Defect:
- New flyer of america inc. (new flyer) is recalling certain 2016-2018 new flyer xde60, xde40, and 2017 xde35 transit buses, equipped with certain allison transmission hybrid drive units. the pressure switches on these drive units may fail, possibly resulting in a loss of drive.
- Consequence:
- A loss of drive can disable the vehicle unexpectedly, increasing the risk of a crash.
- Correction:
- New flyer will notify owners, and allison transmission service centers will replace the c1 and c2 pressure switches, free of charge. the recall began on september 25, 2018. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r18-014.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
2016 NEW FLYER XDE40 TSBs (25)
- Bulletin:
- ITS6234
- Component:
- 160000 structure
- Summary:
- Technical instruction to inspect front mask support bracket bond and repair if required on specifically equipped vehicles
- Bulletin:
- ITS6307
- Component:
- 160000 structure
- Summary:
- Technical instruction - inspect rear bumper and re-torque mounting hardware if required - specifically equipped vehilces
- Bulletin:
- ITS6413
- Component:
- 353000 equipment:electrical
- Summary:
- Technical instruction to replace vertical booster pump with a horizontal booster pump
- Bulletin:
- ITS6415
- Component:
- 353600 equipment:air conditioner
- Summary:
- Technical instruction to replace charge air cooling tube support bracket
- Bulletin:
- ITS6420
- Component:
- 118000 electrical system: software
- Summary:
- Technical instruction for amerex display module and firmware validation
- Bulletin:
- ITS6337
- Component:
- 160000 structure
- Summary:
- Technical instruction to retrofit new air compressor mounting brackets.
- Bulletin:
- ITS6406
- Component:
- 010000 steering
- Summary:
- Technical instruction to correct installation of steering gearbox mounting plate.
- Bulletin:
- ITS6364
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Technical instruction to rework heat exchanger cabin loop line and routing.
- Bulletin:
- SMB168
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Service manula bulletin provides revised oem information on the exhaust, after treatment system and def tank.
- Bulletin:
- ITS6167
- Component:
- 110000 electrical system
- Summary:
- Technical instruction to rotate current sensor.
- Bulletin:
- ITS6182
- Component:
- 160000 structure
- Summary:
- Technical instruction to remove and reinstall driver's barrier with loctite.
- Bulletin:
- ITS6602
- Component:
- 072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
- Summary:
- This maintenance instruction describes how to remove and replace fuel fitting
- Bulletin:
- ITS6623
- Component:
- 107000 power train:axle hubs
- Summary:
- This maintenance instruction describes how to inspect rear axle hub spindle nuts
- Bulletin:
- PMB048
- Component:
- 060000 engine and engine cooling
- Summary:
- This parts manual bulletin provides information on the part numbers of the engine lift brackets
- Bulletin:
- SMB173
- Component:
- 070000 fuel system, gasoline
- Summary:
- This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
- Bulletin:
- SMB176
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
- Bulletin:
- ITS6706
- Component:
- 060000 engine (pws)
- Summary:
- This maintenance instruction describes how to rewire the engine compartment cooling fill mode switch
- Bulletin:
- SMB177
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
- Bulletin:
- ITS6724
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- This maintenance instruction describes how to replace the air compressor filter.
- Bulletin:
- PMB049
- Component:
- 350000 equipment
- Summary:
- This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
- Bulletin:
- SMB178
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- Bulletin:
- SERVICE INSTRUCT
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Supplier service bulletin sent to customers regarding potential brake caliper issue.
- Bulletin:
- ITS6754
- Component:
- 111000 electrical system:battery
- Summary:
- This maintenance instruction decribes how to update battery equalizer programming.
- Bulletin:
- SMB170
- Component:
- 070000 fuel system, gasoline
- Summary:
- This service manual bulletin provides a correction for the information regarding the replacement of the def tank suction filter.
- Bulletin:
- SMB180
- Component:
- 100000 power train
- Summary:
- This service manual bulletin provides updated preventive maintenace interval for the crankcase breather tube element on buses equipped with a cummins diesel isl 07 or isl 09 engine.
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