2016 INTERNATIONAL PAYSTAR Recalls (4)

Campaign:
15V165000 on 03/22/2015
Component:
Service brakes, air
Manufactured:
09/30/2014 - 01/25/2015
Affected:
2,222
Defect:
Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900, durastar, lonestar, paystar, prostar, workstar and 2015 international transtar and ic bus ce vehicles equipped with a haldex air braking system. the affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. this could cause dragging or overheated brakes.
Consequence:
If the brakes drag and overheat there is an increased risk of a wheel end fire.
Correction:
Navistar will notify owners, and dealers will replace the haldex life seal brake chambers, free of charge. the recall began on june 19, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15504. note: this recall supersedes recall 14v-806.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V254000 on 04/28/2015
Component:
Power train:axle assembly
Manufactured:
01/18/2015 - 01/19/2015
Affected:
4
Defect:
Navistar, inc. (navistar) is recalling certain model year 2016 international paystar trucks manufactured january 19, 2015, to january 20, 2015, and 2016 international workstar trucks manufactured on january 19, 2015. the affected vehicles are equipped with meritor mt-40-14x rear drive axles that may circulate an inadequate amount of lubricant to the wheel end hub assembly.
Consequence:
Without adequate lubrication to the wheel end hub assembly, the bearings may fail prematurely, increasing the risk of a crash.
Correction:
Navistar has already repaired the affected vehicles, free of charge. the recall was completed in april 2015. owners may contact navistar customer service at 1-800-448-7825.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V631000 on 10/07/2015
Component:
Engine and engine cooling:engine:diesel
Manufactured:
08/10/2015 - 08/13/2015
Affected:
74
Defect:
Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
Consequence:
An engine that stalls without warning increases the risk of a crash.
Correction:
Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V631000 on 10/07/2015
Component:
Electrical system:ignition:module
Manufactured:
08/10/2015 - 08/13/2015
Affected:
74
Defect:
Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
Consequence:
An engine that stalls without warning increases the risk of a crash.
Correction:
Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2016 INTERNATIONAL PAYSTAR TSBs (59)

Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Navistar: some vehicles are experiencing headlight condensation or frost in the vehicles. *ta
Bulletin:
IK-0500056
Component:
010000 steering
Summary:
new steering shaft hex bolt
Bulletin:
IK-0500057
Component:
015300 steering:hydraulic power assist:power steering fluid
Summary:
all heavy platform power steering fluid production change
Bulletin:
IK-1200915
Component:
060000 engine (pws)
Summary:
Misfire diagnostics ibb; spn132(x) - fmi 31
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201320
Component:
060000 engine (pws)
Summary:
Ik1201320 - egr slow response diagnostics; 2659 - 10
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK-2600225
Component:
060000 engine (pws)
Summary:
Ik2600225 - 500k baud engine module programming
Bulletin:
IK0800463
Component:
110000 electrical system
Summary:
High or spiking voltage only with leece-neville alternator using remote voltage sense
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1600023
Component:
135000 visibility:rearview mirrors/devices
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK0900105
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on n13 or maxxforce 13 engines
Bulletin:
MIN15103
Component:
023000 suspension:multiple axle
Summary:
Meritor had installed the incorrect housing on the rear tandem axle of these vehicles. if the vehicle is driven long enough, damage to the carrier bearings and wheel bearing could occur.
Bulletin:
IK0400144
Component:
030000 brakes (pws)
Summary:
Standard to heavy duty brake chamber replacement
Bulletin:
IK0500057
Component:
010000 steering
Summary:
All heavy platform power steering fluid production change
Bulletin:
MIN16102
Component:
356000 equipment adaptive
Summary:
Certain 500k baud compliant body control module replacement
Bulletin:
MIN16106
Component:
356000 equipment adaptive
Summary:
Incorrect mounting bolts installed on front crossmembers
Bulletin:
REC15504
Component:
030000 service brakes, hydraulic
Summary:
A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.
Bulletin:
IK0700096
Component:
063000 engine and engine cooling:exhaust system
Summary:
Urea quality sensor (uqs) boot order
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800554
Component:
355200 equipment:other:owners/service/other manual
Summary:
Telematic installation guidelines; only units with 500k data link
Bulletin:
REC17507
Component:
010000 steering
Summary:
The castellated nut and cotter pin that fastens the tie rod end to the steering knuckle may have not been tightened to their specified assembly torque and over time may loosen resulting in looseness in steering; commercial vehicles only.
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
REC16512
Component:
060000 engine (pws)
Summary:
Engine software on board diagnostic (obd) issues will be corrected which will aid in engine malfunction identification and proper diagnosis; only with 2016 compliant n13 engines and 500k baud communications network.
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0700079
Component:
063000 engine and engine cooling:exhaust system
Summary:
Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) boot order
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800445
Component:
110000 electrical system
Summary:
Controller updates for 500k baud; only vehicles with 500k baud data link
Bulletin:
IK0500059
Component:
010000 steering
Summary:
Steering noise in vehicles equipped with dual steer; only models equipped with dual steering gear
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0500059
Component:
010000 steering
Summary:
Steering noise in vehicles equipped with dual steer; only severe service chassis with the sheppard dual steer system.
Bulletin:
REC17504
Component:
060000 engine and engine cooling
Summary:
The recalibration will remove engine aftertreatment system faults during reset while ensuring required driver warning remains.
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK1300051
Component:
100000 power train
Summary:
Circuit and installation diagrams for 5000; only models with the allison gen 4 hd transmission manufactured after april 2, 2006.
Bulletin:
REC16509
Component:
060000 engine and engine cooling
Summary:
Engine software on board diagnostic (obd) issues will be corrected which will aid in engine malfunction identification and proper diagnosis.
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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