2015 NEW FLYER XDE60 Recalls (4)
- Campaign:
- 15V333000 on 05/31/2015
- Component:
- Structure:body:door
- Manufactured:
- 01/01/2015 - 01/01/2015
- Affected:
- 1,147
- Defect:
- New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xe40, xn35, and xn60, 2014 xd35, xde40, and xt60, 2014-2015 xd60, and xt40, 2013-2014 xde35, and xn40, and 2015 xde60 transit buses. these vehicles have door controller assemblies that may have a software defect which can cause the rear passenger doors to open, without warning, when the bus accelerates from a stopped position.
- Consequence:
- If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers.
- Correction:
- New flyer will notify owners, and dealers will update the door controller assembly software, free of charge. the recall began on june 24, 2015. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r15-006.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 16V038000 on 01/25/2016
- Component:
- Seats
- Manufactured:
- 12/31/2012 - 12/30/2015
- Affected:
- 4,848
- Defect:
- New flyer industries, ltd. (new flyer) is recalling certain model year 2015 new flyer md30, 2012 c35lfr, 2010-2011 d35lfr, nabi 35lfw, 2011 d40lfr, 2010-2012 d60lfr and nabi 31lfw, 2010 c40lf, de35lf, d40lf, de40lfa, de60lfa, ge35lfr and ge40lf, 2009 de60lf and ge40lfr, 2010-2013 c40lfr, de60lfr, nabi 416 and nabi 60brt, 2010-2015 xd35, xde40, nabi 40lfw and 42brt, 2011-2015 xd40 and xn40, 2013-2015 xd60, xde60 and xn35, 2010-2014 xde35, 2013 xe40, 2012-2015 xn60, equipped with certain recaro ergo-m commercial bus driver seats. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
- Consequence:
- If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
- Correction:
- New flyer will notify owners instructing them to inspect their seats for missing welds. recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. the recall began on february 4, 2016. owners may contact new flyer customer service at 1-204-224-6706, or recaro customer service at 1-800-873-2276. new flyer's number for this recall is r16-001.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 16V223000 on 04/18/2016
- Component:
- Electrical system: software
- Manufactured:
- 04/12/2015 - 03/30/2016
- Affected:
- 1,897
- Defect:
- New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xn35, 2014-2016 xd35, xd60, xde40, 2015-2016 xd40, xde60, 2014 xde35, 2013-2015 xe40, 2013-2016 xn40, xn60, and 2014-2015 xt40, and xt60 transit buses. these buses have an electric transit operator (eto) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
- Consequence:
- If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
- Correction:
- New flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. the recall began on may 4, 2016. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r16-005.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 18V394000 on 06/14/2018
- Component:
- Service brakes, air:disc:caliper
- Manufactured:
- 04/12/2015 - 08/07/2017
- Affected:
- 908
- Defect:
- New flyer of america, inc. (new flyer) is recalling certain 2014-2016 new flyer xt60, 2014-2017 new flyer xn60 and xd60, and 2015-2017 new flyer xde60 urban transit buses equipped with zf axles that have radial air disk brakes. surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break. as such, these vehicles fail to comply with the requirements of federal motor vehicle safety standard (fmvss) number 121, "air brake systems."
- Consequence:
- Breakage of the guide pin can cause a reduction of braking ability and an increase in stopping distances, or a loss of tire pressure, increasing the risk of a crash.
- Correction:
- New flyer will notify owners, and dealers will install a bushing kit and reinstall the brake calipers, free of charge. the recall began june 29, 2018. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r18-010.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
2015 NEW FLYER XDE60 TSBs (26)
- Bulletin:
- ITS5909
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- New flyer: 2010 epa or newer engines and mini-hybrid cooling system buses with isolated pipe clamps may experience radiator corrosion. *ta
- Bulletin:
- ITS5930
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- New flyer: 2010 epa xcelsior diesel non-hybrids with isolated pipe clamps or with newer engines and mini-hybrid cooling systems may experience radiator corrosion. *ta
- Bulletin:
- ITS6234
- Component:
- 160000 structure
- Summary:
- Technical instruction to inspect front mask support bracket bond and repair if required on specifically equipped vehicles
- Bulletin:
- ITS6249
- Component:
- 040000 service brakes, air
- Summary:
- Technical instruction to retrofit the existing air compressor air intake filter mounting bracket.
- Bulletin:
- ITS6410
- Component:
- 110000 electrical system
- Summary:
- Technical instruction to install closeout plate to seal hole in hv junction box
- Bulletin:
- ITS6420
- Component:
- 118000 electrical system: software
- Summary:
- Technical instruction for amerex display module and firmware validation
- Bulletin:
- ITS6337
- Component:
- 160000 structure
- Summary:
- Technical instruction to retrofit new air compressor mounting brackets.
- Bulletin:
- ITS6406
- Component:
- 010000 steering
- Summary:
- Technical instruction to correct installation of steering gearbox mounting plate.
- Bulletin:
- ITS6340
- Component:
- 042100 service brakes, air:supply:compressor
- Summary:
- Technical instruction outlining procedure for checking direct drive compressor coupling bolts.
- Bulletin:
- ITS6495
- Component:
- 162300 structure:body:door
- Summary:
- Technical instruction to install spacer for entrance door lower shaft pivot mounting bracket.
- Bulletin:
- ITS6185
- Component:
- 160000 structure
- Summary:
- Technical instruction to inspect street side driver's exterior mirror snap bushing.
- Bulletin:
- SMB168
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Service manula bulletin provides revised oem information on the exhaust, after treatment system and def tank.
- Bulletin:
- ITS6182
- Component:
- 160000 structure
- Summary:
- Technical instruction to remove and reinstall driver's barrier with loctite.
- Bulletin:
- PMB048
- Component:
- 060000 engine and engine cooling
- Summary:
- This parts manual bulletin provides information on the part numbers of the engine lift brackets
- Bulletin:
- SMB173
- Component:
- 070000 fuel system, gasoline
- Summary:
- This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
- Bulletin:
- SMB176
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
- Bulletin:
- SMB177
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
- Bulletin:
- ITS6724
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- This maintenance instruction describes how to replace the air compressor filter.
- Bulletin:
- PMB049
- Component:
- 350000 equipment
- Summary:
- This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
- Bulletin:
- SMB178
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- Bulletin:
- SERVICE INSTRUCT
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Supplier service bulletin sent to customers regarding potential brake caliper issue.
- Bulletin:
- ITS6754
- Component:
- 111000 electrical system:battery
- Summary:
- This maintenance instruction decribes how to update battery equalizer programming.
- Bulletin:
- ITS6572
- Component:
- 107000 power train:axle hubs
- Summary:
- This maintenance instruction describes an inspection of zf center axle hub/rotor bolt torque.
- Bulletin:
- SMB170
- Component:
- 070000 fuel system, gasoline
- Summary:
- This service manual bulletin provides a correction for the information regarding the replacement of the def tank suction filter.
- Bulletin:
- SMB180
- Component:
- 100000 power train
- Summary:
- This service manual bulletin provides updated preventive maintenace interval for the crankcase breather tube element on buses equipped with a cummins diesel isl 07 or isl 09 engine.
- Bulletin:
- SMB-182
- Component:
- 160000 structure
- Summary:
- This service manual bulletin identifies a new requirement for bolt replacement in the artic joint support frame installed on your new flyer vehicle.
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