2012 INTERNATIONAL PAYSTAR Recalls (5)

Campaign:: 11V252000 on 04/25/2011
Component:: Service brakes, air:antilock:control unit/module
Manufactured:: 11/04/2010 - 03/09/2011
Affected:: 2,543
Defect:: Navistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, "air brake systems (abs)." the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
Consequence:: An inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
Correction:: Navistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall began on may 12, 2011. owners may contact navistar at 1-800-448-7825.
Notes:: Navistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 11V426000 on 08/17/2011
Component:: Electrical system:alternator/generator/regulator
Manufactured:: 05/31/2009 - 05/30/2011
Affected:: 5,663
Defect:: Navistar is recalling certain model year 2010-2012 paystar, workstar, transtar, and prostar commercial trucks manufactured from june 1, 2009, through may 31, 2011, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with alternator feature code 08ggn, 08ggr, 08 ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
Consequence:: An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
Correction:: Navistar will install a bracket to route the wires away from the power steering hose. navistar did not provide an expected start date for the recall, but an interim notice will be mailed to owners if parts will not be available until after october 14, 2011. owners may contact navistar at 1-800-448-7825. this recall campaign has been superseded by 12v-196.
Notes:: Navistar's recall campaign number is 11516.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 12V052000 on 02/12/2012
Component:: Service brakes, air:supply:check valve
Manufactured:: 12/01/2010 - 01/25/2012
Affected:: 17,867
Defect:: Navistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
Consequence:: Unexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
Correction:: Navistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
Notes:: Navistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 12V196000 on 05/03/2012
Component:: Electrical system:alternator/generator/regulator
Manufactured:: 05/31/2009 - 04/03/2012
Affected:: 19,264
Defect:: Navistar is recalling certain model year 2010 through 2013 paystar, workstar, transtar, and prostar, and model year 2012 and 2013 lonestar commercial trucks manufactured from june 1, 2009, through april 4, 2012, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with bosch alternator feature codes 08ggn, 08ggr, 08ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
Consequence:: An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
Correction:: Navistar will install a standoff bracket and improve harness routing to better route the alternator wires away from the power steering hose. the safety recall began on july 16, 2012. owners may contact navistar at 1-800-448-7825.
Notes:: Navistar's campaign number is 12515.this recall supersedes safety recall 11v-426, navistar campaign number 11516.all owners that had their vehicles repaired under the earlier recall campaign will need to have their vehicle remedied under this one.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 14V064000 on 02/24/2014
Component:: Service brakes
Manufactured:: 07/31/2011 - 08/29/2012
Affected:: 1,196
Defect:: Navistar inc., is recalling certain model year 2012-2013 international lonestar, paystar, prostar, workstar and 9900 trucks, equipped with feature code 0504501, 0504504, or 04ewm reduced stopping distance (rsd) brake linings and with or without feature code 04wcs greased for life front air s-cam brakes. in the affected vehicles, the brake s-cam brackets may fracture.
Consequence:: S-cam bracket fractures may result in an inoperative brake on the affected wheel. this will cause the vehicle to pull to one side unexpectedly during braking and/or increase the stopping distance. either result may increase the risk of a crash.
Correction:: Navistar will notify owners, and dealers will replace the s-cam brake assemblies with a brake assembly with cast spiders and s-cam tube bracket assemblies with reinforced gussets, free of charge. the recall began on march 27, 2014. owners may contact navistar at 1-331-332-1590. navistar's number for this recall 14501. note: this recall is an expansion of recall 13v231.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2012 INTERNATIONAL PAYSTAR TSBs (102)

Bulletin:: MIN-11120
Component:: 063100 engine and engine cooling:exhaust system:emission control
Summary:: Navistar: paystar engine inspection and repair process for the warning lamp, clutch relay, and norgren valve air line. *rm
Bulletin:: IK-1600129
Component:: 162900 structure:body:roof and pillars
Summary:: International truck: there is a gap between the roof cap and the cab and can leak water and light. *rm
Bulletin:: IK-0700041
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Navistar truck: when bellows are bent out of form can cause damage to exhaust bellows. premature cracking can appear in bellows core due to stress on portion of pipes. *pe updated 02/07/2013 *js
Bulletin:: MIN-11142
Component:: 061000 engine and engine cooling:engine
Summary:: Navistar: engines on certain vehicles have an idler gear stud that was nitrate coated improperly resulting in premature wear out. *pe
Bulletin:: IK-0800308
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Navistar: on certain trucks, paystar, with a manual fan switch, the engine's fan is constantly running all the time. no model years listed. *pe
Bulletin:: AFC-11931
Component:: 060000 engine and engine cooling
Summary:: Navistar: hvac front inside module drain repair and grease application for exhaust gas recirculation (egr) valve. *kb
Bulletin:: AFC-12902
Component:: 060000 engine and engine cooling
Summary:: Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
Bulletin:: AFC-12903
Component:: 060000 engine and engine cooling
Summary:: Navistar: the titanx charge air cooler (cac) hose may fail prematurely during vehicle operation on certain paystar models. including paystar models model year 2011. *js
Bulletin:: AFC-12905
Component:: 060000 engine (pws)
Summary:: Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe
Bulletin:: AFC-12919
Component:: 072100 fuel system, gasoline:delivery:fuel pump
Summary:: Navistar: 2010 maxxforce 15 high-pressure (hp) fuel pump replacement. some hp pumps for certain maxxforce 15 engines can develop a leak during operation rendering the pump to be less effective or inoperative. this afc describes a repair pr
Bulletin:: AFC-13901
Component:: 060000 engine (pws)
Summary:: Navistar: while idling in park and not moving, engine's rpm would increase and to reduce back pressure setpoints, the engine ecm would require recalibration. models 2009-2012 lonestar, paystar, prostar, transtar, workstar.
Bulletin:: SP-13503
Component:: 060000 engine (pws)
Summary:: Navistar: emissions recall on certain trucks that do not meet emissions requirements and need installed an updated engine control module (ecm) calibration to bring it within specified limits of certification. models 2010-2013 paystar, pr
Bulletin:: AFC-13908
Component:: 101000 power train:clutch assembly
Summary:: Navistar: some vehicles may experience an improper clutch adjustment specification. this could cause the clutch brake to fail. also included model 9900 between may 25, 2010-october 17, 2012. *js
Bulletin:: AFC-13903
Component:: 060000 engine (pws)
Summary:: Navistar: some vehicles may have had air control valves connectors installed backwards in empty connector containers. the acv harness connection needs to be inspected for corrosion. models: lonestar, paystar, prostar, transtar, and worksta
Bulletin:: IK-1201039
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: International: there are issues of missing complete engine air supply line and also missing t fitting with 1/4" air line to aftertreatment purge air valve. *pe updated 08/04/2014 *js
Bulletin:: IK0800478
Component:: 121000 exterior lighting:headlights
Summary:: Navistar: some vehicles are experiencing headlight condensation or frost in the vehicles. *ta
Bulletin:: IK-1200915
Component:: 060000 engine (pws)
Summary:: Misfire diagnostics ibb; spn132(x) - fmi 31
Bulletin:: IK-1201253
Component:: 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:: Ik1201253 - exhaust manifold service procedures
Bulletin:: IK-1201314
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Performing relative compression test and misfire test with cpa tool
Bulletin:: IK-1201326
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:: IK-1500051
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:: IK1300148
Component:: 100000 power train
Summary:: Shifter may disengage
Bulletin:: IK1200029
Component:: 062100 engine and engine cooling:cooling system:radiator assembly
Summary:: Radiator internal restriction and flush procedure
Bulletin:: REC16507
Component:: 060000 engine (pws)
Summary:: The on board diagnostic (obd) data stored for purposes of defining required maintenance or repair may be inadvertently lost without notice to the operator.
Bulletin:: IK1600023
Component:: 135000 visibility:rearview mirrors/devices
Summary:: Mirror repair procedures and replacement parts availability
Bulletin:: IK0900087
Component:: 062000 engine and engine cooling:cooling system
Summary:: Low power no mil diagnostics
Bulletin:: IK0900115
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
Bulletin:: IK0900105
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on n13 or maxxforce 13 engines
Bulletin:: 121602
Component:: 150000 seat belts
Summary:: Change in seat belt manufacturer - inspection and replacements
Bulletin:: IK0900115
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
Bulletin:: IK0300008
Component:: 060000 engine (pws)
Summary:: Vibration troubleshooting
Bulletin:: IK0400144
Component:: 030000 brakes (pws)
Summary:: Standard to heavy duty brake chamber replacement
Bulletin:: IK1100020
Component:: 101000 power train:clutch assembly
Summary:: Zf sachs twin xtend clutch; only vehicles with heavy-duty zf sachs twin xtend' clutch
Bulletin:: REC14501
Component:: 021242 suspension:front:springs:leaf spring assembly:hanger,bracket
Summary:: The s-cam tube bracket assemblies on steer axles may exhibit fractures between the wing bracket and the steel tube when mounted to stamped spiders; with feature code 0504501, 0504504, or 0004ewm without feature code 0004wcs.
Bulletin:: IK0400104
Component:: 355200 equipment:other:owners/service/other manual
Summary:: 04spl, mcac 476, yoosung, compressor - service information
Bulletin:: IK0400146
Component:: 060000 engine (pws)
Summary:: N13, maxxforce 11, 13 engine two cylinder air compressor testing
Bulletin:: IK0700032
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:: IK0900105
Component:: 060000 engine (pws)
Summary:: Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on n13 or maxxforce 13 engines
Bulletin:: IK1600023
Component:: 356000 equipment adaptive
Summary:: Mirror repair procedures and replacement parts availability
Bulletin:: IK1900018
Component:: 353600 equipment:air conditioner
Summary:: Models with apads; air conditioning apads codes
Bulletin:: IK1900218
Component:: 356000 equipment adaptive
Summary:: Espar airtronic low run time.
Bulletin:: IK0800485
Component:: 356000 equipment adaptive
Summary:: Cluster issues
Bulletin:: IK1201360
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:: IK1201363
Component:: 070000 fuel system, gasoline
Summary:: Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:: IK1900022
Component:: 353600 equipment:air conditioner
Summary:: A/c refrigerant and oil capacities
Bulletin:: IK2700090
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand ez-tech download center
Bulletin:: IK2700100
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand eztech
Bulletin:: IK2900030
Component:: 118000 electrical system: software
Summary:: Dealer ez-tech and diagnostic software support resource center
Bulletin:: IK0900105
Component:: 060000 engine (pws)
Summary:: Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on maxxforce 13 and n13 engines
Bulletin:: IK1600023
Component:: 162000 structure:body
Summary:: Mirror repair procedures and replacement parts availability
Bulletin:: IK0800341
Component:: 110000 electrical system
Summary:: Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1200921
Component:: 118000 electrical system: software
Summary:: Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:: IK1201009
Component:: 060000 engine (pws)
Summary:: Winter front usage
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities
Bulletin:: IK2700100
Component:: 118000 electrical system: software
Summary:: Oncommand ez-tech
Bulletin:: IK4300001
Component:: 118000 electrical system: software
Summary:: Updating oncommand link with accelerator
Bulletin:: IK0500038
Component:: 010000 steering
Summary:: Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:: IK0500058
Component:: 010000 steering
Summary:: Steering fluids
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800351
Component:: 118000 electrical system: software
Summary:: J1939 data link source address information
Bulletin:: IK1201248
Component:: 062000 engine and engine cooling:cooling system
Summary:: Cooling system flush procedure
Bulletin:: IK2500511
Component:: 118000 electrical system: software
Summary:: Using supplier software to check dtcs
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0500059
Component:: 010000 steering
Summary:: Steering noise in vehicles equipped with dual steer; only models equipped with dual steering gear
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:: IK0700097
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:: IK0800546
Component:: 060000 engine and engine cooling
Summary:: Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:: IK0500059
Component:: 010000 steering
Summary:: Steering noise in vehicles equipped with dual steer; only severe service chassis with the sheppard dual steer system.
Bulletin:: AFC 14907
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Maxxforce 15 ecm recalibration to improve exhaust aftertreatment, exhaust gas recirculation (egr) valve, and oxygen sensor diagnostics, and to address problems with engine cold start.
Bulletin:: IK0800485
Component:: 118000 electrical system: software
Summary:: Cluster software update instructions
Bulletin:: IK0500049
Component:: 010000 steering
Summary:: Luk/ixetic power steering pump fittings; only vehicles equipped with maxxforce 11, 13 engines
Bulletin:: IK1600023
Component:: 135200 visibility:rearview mirrors/devices:exterior
Summary:: Mirror repair procedures and replacement parts availability
Bulletin:: IK1300016
Component:: 100000 power train
Summary:: New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
Bulletin:: IK1300051
Component:: 100000 power train
Summary:: Circuit and installation diagrams for 5000; only models with the allison gen 4 hd transmission manufactured after april 2, 2006.
Bulletin:: AFC13903
Component:: 110000 electrical system
Summary:: Inspection of air control valve (acv) connector / engine harness connection for proper plug orientation and corrosion; only models with maxxforce 11/13 engines
Bulletin:: IK1200903
Component:: 060000 engine (pws)
Summary:: Deaeration tank hose re-route engine parameter download instructions; only models marked with afc12917
Bulletin:: IK0700041
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Exhaust bellows damage; only models equipped with bellows exhaust pipe.
Bulletin:: IK0800066
Component:: 070000 fuel system, gasoline
Summary:: Water in fuel (wif) message blinking in dash message center at key on; only models with international engines
Bulletin:: IK0800361
Component:: 353000 equipment:electrical
Summary:: Bluetooth stereo adapter infromation; only bluetooth equipped models
Bulletin:: IK0900007
Component:: 060000 engine and engine cooling
Summary:: Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:: IK0900012
Component:: 060000 engine and engine cooling
Summary:: Fan blade failures
Bulletin:: IK0900032
Component:: 060000 engine and engine cooling
Summary:: Phosphate conditioner required when replacing radiators; only models with epa 2009.5, 2009.75 and 2010 maxxforce 11, 13, 15 engines
Bulletin:: IK0100016
Component:: 160000 structure
Summary:: Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers
Bulletin:: IK0800139
Component:: 060000 engine and engine cooling
Summary:: Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
Bulletin:: MIN13108
Component:: 063100 engine and engine cooling:exhaust system:emission control
Summary:: Updated emission control information and carb clean idle label; only models with maxxforce 11, 13, 15 engines.
Bulletin:: REC13503
Component:: 060000 engine and engine cooling
Summary:: Certain 2010, 2011, and 2012 model year maxxforce® 11 engines do not meet epa emissions requirements.
Bulletin:: AFC12910
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Exhaust gas recirculation (egr) valve replacement; only models equipped with maxxforce 11 or 13 engines. retired
Bulletin:: IK1200634
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:: AFC12930
Component:: 350000 equipment
Summary:: Air control valve (acv) connector with plugs installed backwards in empty connector cavities; only models with maxxforce 11,13 engines. retired
Bulletin:: AFC12946
Component:: 060000 engine and engine cooling
Summary:: Ecm recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not moving). only with maxxforce 13 engine. retired
Bulletin:: IK0800410
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Fm/am radio with no sound
Bulletin:: IK1600023
Component:: 135000 visibility:rearview mirrors/devices
Summary:: Mirror repair procedures and replacement parts availability; only models with lang mekra mirrors
Bulletin:: AFC13901
Component:: 060000 engine (pws)
Summary:: Ecm recalibration to provide engine protection against an increase in engine rpm while vehicle is idling (only in a parked state or if vehicle is not moving); only models equipped with maxxforce 13 engine. retired
Bulletin:: IK0800059
Component:: 110000 electrical system
Summary:: Brake lights staying on
Bulletin:: IK0800092
Component:: 111000 electrical system:battery
Summary:: First check to make when troubleshooting any body controller or esc issue
Bulletin:: IK0800130
Component:: 350000 equipment
Summary:: Air pressure gauges and a/c pressure transducer troubleshooting on post-2007 hpv and prostar
Bulletin:: IK0800412
Component:: 110000 electrical system
Summary:: Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:: IK0800415
Component:: 110000 electrical system
Summary:: Turn signal troubleshooting
Bulletin:: IK0800475
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Radio diagnostics and information
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:: IK1900022
Component:: 060000 engine (pws)
Summary:: A/c refrigerant and oil capacities

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