2011 INTERNATIONAL PAYSTAR Recalls (4)
- Campaign:
- 11V252000 on 04/25/2011
- Component:
- Service brakes, air:antilock:control unit/module
- Manufactured:
- 11/04/2010 - 03/09/2011
- Affected:
- 2,543
- Defect:
- Navistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, "air brake systems (abs)." the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
- Consequence:
- An inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
- Correction:
- Navistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall began on may 12, 2011. owners may contact navistar at 1-800-448-7825.
- Notes:
- Navistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 11V426000 on 08/17/2011
- Component:
- Electrical system:alternator/generator/regulator
- Manufactured:
- 05/31/2009 - 05/30/2011
- Affected:
- 5,663
- Defect:
- Navistar is recalling certain model year 2010-2012 paystar, workstar, transtar, and prostar commercial trucks manufactured from june 1, 2009, through may 31, 2011, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with alternator feature code 08ggn, 08ggr, 08 ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
- Consequence:
- An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
- Correction:
- Navistar will install a bracket to route the wires away from the power steering hose. navistar did not provide an expected start date for the recall, but an interim notice will be mailed to owners if parts will not be available until after october 14, 2011. owners may contact navistar at 1-800-448-7825. this recall campaign has been superseded by 12v-196.
- Notes:
- Navistar's recall campaign number is 11516.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 12V052000 on 02/12/2012
- Component:
- Service brakes, air:supply:check valve
- Manufactured:
- 12/01/2010 - 01/25/2012
- Affected:
- 17,867
- Defect:
- Navistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
- Consequence:
- Unexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
- Correction:
- Navistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
- Notes:
- Navistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 12V196000 on 05/03/2012
- Component:
- Electrical system:alternator/generator/regulator
- Manufactured:
- 05/31/2009 - 04/03/2012
- Affected:
- 19,264
- Defect:
- Navistar is recalling certain model year 2010 through 2013 paystar, workstar, transtar, and prostar, and model year 2012 and 2013 lonestar commercial trucks manufactured from june 1, 2009, through april 4, 2012, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with bosch alternator feature codes 08ggn, 08ggr, 08ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
- Consequence:
- An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
- Correction:
- Navistar will install a standoff bracket and improve harness routing to better route the alternator wires away from the power steering hose. the safety recall began on july 16, 2012. owners may contact navistar at 1-800-448-7825.
- Notes:
- Navistar's campaign number is 12515.this recall supersedes safety recall 11v-426, navistar campaign number 11516.all owners that had their vehicles repaired under the earlier recall campaign will need to have their vehicle remedied under this one.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
2011 INTERNATIONAL PAYSTAR TSBs (102)
- Bulletin:
- AFC-10921
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Navistar: some vehicles built with the 2010 maxxforce engine may experience an inability to service the vehicle during the first oil change. there is a procedure for changing the oil filter and cap. *rm updated 6/08/11. *pe
- Bulletin:
- MIN-11120
- Component:
- 063100 engine and engine cooling:exhaust system:emission control
- Summary:
- Navistar: paystar engine inspection and repair process for the warning lamp, clutch relay, and norgren valve air line. *rm
- Bulletin:
- AFC-11913R
- Component:
- 110000 electrical system
- Summary:
- Navistar: there are air control valve trouble codes that can be caused by connector vibration, loose terminals, or terminal fretting. *rm
- Bulletin:
- MIN-11131
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Navistar: there is updated ecm software. *rm
- Bulletin:
- MIN-11132
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Navistar: poor launch concerns and stored trouble codes. a software problem. *rm
- Bulletin:
- IK-0700041
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Navistar truck: when bellows are bent out of form can cause damage to exhaust bellows. premature cracking can appear in bellows core due to stress on portion of pipes. *pe updated 02/07/2013 *js
- Bulletin:
- MIN-11142
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Navistar: engines on certain vehicles have an idler gear stud that was nitrate coated improperly resulting in premature wear out. *pe
- Bulletin:
- IK-0800308
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Navistar: on certain trucks, paystar, with a manual fan switch, the engine's fan is constantly running all the time. no model years listed. *pe
- Bulletin:
- AFC-11931
- Component:
- 060000 engine and engine cooling
- Summary:
- Navistar: hvac front inside module drain repair and grease application for exhaust gas recirculation (egr) valve. *kb
- Bulletin:
- AFC-12902
- Component:
- 060000 engine and engine cooling
- Summary:
- Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
- Bulletin:
- AFC-12903
- Component:
- 060000 engine and engine cooling
- Summary:
- Navistar: the titanx charge air cooler (cac) hose may fail prematurely during vehicle operation on certain paystar models. including paystar models model year 2011. *js
- Bulletin:
- AFC-12905
- Component:
- 060000 engine (pws)
- Summary:
- Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe
- Bulletin:
- IK-1200788
- Component:
- 112000 electrical system:alternator/generator/regulator
- Summary:
- International: information provided regarding the re-routing of alternator wiring to prevent rub points. models paystar, transtar, prostar. model years 2009-2011. *pe
- Bulletin:
- AFC-12929
- Component:
- 072100 fuel system, gasoline:delivery:fuel pump
- Summary:
- Navistar: replacement pump, for certain hp fuel pumps maxxforce 11 and 13, fell into suspect build period and information is provided for procedural repairs for replacing hp fuel pump. models 2011 paystar, workstar, transtar, lonestar, pr
- Bulletin:
- AFC-12919
- Component:
- 072100 fuel system, gasoline:delivery:fuel pump
- Summary:
- Navistar: 2010 maxxforce 15 high-pressure (hp) fuel pump replacement. some hp pumps for certain maxxforce 15 engines can develop a leak during operation rendering the pump to be less effective or inoperative. this afc describes a repair pr
- Bulletin:
- AFC-13901
- Component:
- 060000 engine (pws)
- Summary:
- Navistar: while idling in park and not moving, engine's rpm would increase and to reduce back pressure setpoints, the engine ecm would require recalibration. models 2009-2012 lonestar, paystar, prostar, transtar, workstar.
- Bulletin:
- SP-13503
- Component:
- 060000 engine (pws)
- Summary:
- Navistar: emissions recall on certain trucks that do not meet emissions requirements and need installed an updated engine control module (ecm) calibration to bring it within specified limits of certification. models 2010-2013 paystar, pr
- Bulletin:
- AFC-13908
- Component:
- 101000 power train:clutch assembly
- Summary:
- Navistar: some vehicles may experience an improper clutch adjustment specification. this could cause the clutch brake to fail. also included model 9900 between may 25, 2010-october 17, 2012. *js
- Bulletin:
- IK-1201039
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- International: there are issues of missing complete engine air supply line and also missing t fitting with 1/4" air line to aftertreatment purge air valve. *pe updated 08/04/2014 *js
- Bulletin:
- IK0800478
- Component:
- 121000 exterior lighting:headlights
- Summary:
- Navistar: some vehicles are experiencing headlight condensation or frost in the vehicles. *ta
- Bulletin:
- IK-1200915
- Component:
- 060000 engine (pws)
- Summary:
- Misfire diagnostics ibb; spn132(x) - fmi 31
- Bulletin:
- IK-1201253
- Component:
- 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Summary:
- Ik1201253 - exhaust manifold service procedures
- Bulletin:
- IK-1201314
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Performing relative compression test and misfire test with cpa tool
- Bulletin:
- IK-1201326
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1201326 - service parts damaged new turbocharger oil supply tube
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK1300148
- Component:
- 100000 power train
- Summary:
- Shifter may disengage
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- REC16507
- Component:
- 060000 engine (pws)
- Summary:
- The on board diagnostic (obd) data stored for purposes of defining required maintenance or repair may be inadvertently lost without notice to the operator.
- Bulletin:
- IK1600023
- Component:
- 135000 visibility:rearview mirrors/devices
- Summary:
- Mirror repair procedures and replacement parts availability
- Bulletin:
- IK0900087
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Low power no mil diagnostics
- Bulletin:
- IK0900115
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
- Bulletin:
- IK0900105
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on n13 or maxxforce 13 engines
- Bulletin:
- 121602
- Component:
- 150000 seat belts
- Summary:
- Change in seat belt manufacturer - inspection and replacements
- Bulletin:
- IK0900115
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
- Bulletin:
- IK0300008
- Component:
- 060000 engine (pws)
- Summary:
- Vibration troubleshooting
- Bulletin:
- IK0400144
- Component:
- 030000 brakes (pws)
- Summary:
- Standard to heavy duty brake chamber replacement
- Bulletin:
- IK0800250
- Component:
- 110000 electrical system
- Summary:
- Seat switch operation, testing, diagnostics and replacement
- Bulletin:
- IK0800264
- Component:
- 110000 electrical system
- Summary:
- Erratic rear lighting, water pump and back up alarm in combination
- Bulletin:
- IK1100020
- Component:
- 101000 power train:clutch assembly
- Summary:
- Zf sachs twin xtend clutch; only vehicles with heavy-duty zf sachs twin xtend' clutch
- Bulletin:
- IK0400146
- Component:
- 060000 engine (pws)
- Summary:
- N13, maxxforce 11, 13 engine two cylinder air compressor testing
- Bulletin:
- IK0700032
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Dpf snap accel test - quick test to all vehicles with dpfs
- Bulletin:
- IK0900105
- Component:
- 060000 engine (pws)
- Summary:
- Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on n13 or maxxforce 13 engines
- Bulletin:
- IK1600023
- Component:
- 356000 equipment adaptive
- Summary:
- Mirror repair procedures and replacement parts availability
- Bulletin:
- IK1900018
- Component:
- 353600 equipment:air conditioner
- Summary:
- Models with apads; air conditioning apads codes
- Bulletin:
- IK1900218
- Component:
- 356000 equipment adaptive
- Summary:
- Espar airtronic low run time.
- Bulletin:
- IK0800485
- Component:
- 356000 equipment adaptive
- Summary:
- Cluster issues
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0900105
- Component:
- 060000 engine (pws)
- Summary:
- Retrofiting a horton vmaster(stratis) fan drive to horton 2spd air operated fan drive on maxxforce 13 and n13 engines
- Bulletin:
- IK1600023
- Component:
- 162000 structure:body
- Summary:
- Mirror repair procedures and replacement parts availability
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0500059
- Component:
- 010000 steering
- Summary:
- Steering noise in vehicles equipped with dual steer; only models equipped with dual steering gear
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0500059
- Component:
- 010000 steering
- Summary:
- Steering noise in vehicles equipped with dual steer; only severe service chassis with the sheppard dual steer system.
- Bulletin:
- AFC 14907
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Maxxforce 15 ecm recalibration to improve exhaust aftertreatment, exhaust gas recirculation (egr) valve, and oxygen sensor diagnostics, and to address problems with engine cold start.
- Bulletin:
- IK0800485
- Component:
- 118000 electrical system: software
- Summary:
- Cluster software update instructions
- Bulletin:
- IK0500049
- Component:
- 010000 steering
- Summary:
- Luk/ixetic power steering pump fittings; only vehicles equipped with maxxforce 11, 13 engines
- Bulletin:
- IK1600023
- Component:
- 135200 visibility:rearview mirrors/devices:exterior
- Summary:
- Mirror repair procedures and replacement parts availability
- Bulletin:
- IK1300016
- Component:
- 100000 power train
- Summary:
- New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
- Bulletin:
- IK1300051
- Component:
- 100000 power train
- Summary:
- Circuit and installation diagrams for 5000; only models with the allison gen 4 hd transmission manufactured after april 2, 2006.
- Bulletin:
- IK1200903
- Component:
- 060000 engine (pws)
- Summary:
- Deaeration tank hose re-route engine parameter download instructions; only models marked with afc12917
- Bulletin:
- IK0700041
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Exhaust bellows damage; only models equipped with bellows exhaust pipe.
- Bulletin:
- IK0800066
- Component:
- 070000 fuel system, gasoline
- Summary:
- Water in fuel (wif) message blinking in dash message center at key on; only models with international engines
- Bulletin:
- IK0900007
- Component:
- 060000 engine and engine cooling
- Summary:
- Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
- Bulletin:
- IK0900012
- Component:
- 060000 engine and engine cooling
- Summary:
- Fan blade failures
- Bulletin:
- IK0900032
- Component:
- 060000 engine and engine cooling
- Summary:
- Phosphate conditioner required when replacing radiators; only models with epa 2009.5, 2009.75 and 2010 maxxforce 11, 13, 15 engines
- Bulletin:
- IK0100016
- Component:
- 160000 structure
- Summary:
- Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers
- Bulletin:
- IK0800139
- Component:
- 060000 engine and engine cooling
- Summary:
- Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
- Bulletin:
- REC13503
- Component:
- 060000 engine and engine cooling
- Summary:
- Certain 2010, 2011, and 2012 model year maxxforce® 11 engines do not meet epa emissions requirements.
- Bulletin:
- AFC12910
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Exhaust gas recirculation (egr) valve replacement; only models equipped with maxxforce 11 or 13 engines. retired
- Bulletin:
- IK1200634
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Aftertreatment resource center; all models equipped with epa 2007 and newer engines
- Bulletin:
- AFC12930
- Component:
- 350000 equipment
- Summary:
- Air control valve (acv) connector with plugs installed backwards in empty connector cavities; only models with maxxforce 11,13 engines. retired
- Bulletin:
- AFC12946
- Component:
- 060000 engine and engine cooling
- Summary:
- Ecm recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not moving). only with maxxforce 13 engine. retired
- Bulletin:
- IK1600023
- Component:
- 135000 visibility:rearview mirrors/devices
- Summary:
- Mirror repair procedures and replacement parts availability; only models with lang mekra mirrors
- Bulletin:
- AFC13901
- Component:
- 060000 engine (pws)
- Summary:
- Ecm recalibration to provide engine protection against an increase in engine rpm while vehicle is idling (only in a parked state or if vehicle is not moving); only models equipped with maxxforce 13 engine. retired
- Bulletin:
- IK0800059
- Component:
- 110000 electrical system
- Summary:
- Brake lights staying on
- Bulletin:
- IK0800092
- Component:
- 111000 electrical system:battery
- Summary:
- First check to make when troubleshooting any body controller or esc issue
- Bulletin:
- IK0800130
- Component:
- 350000 equipment
- Summary:
- Air pressure gauges and a/c pressure transducer troubleshooting on post-2007 hpv and prostar
- Bulletin:
- IK0800412
- Component:
- 110000 electrical system
- Summary:
- Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
- Bulletin:
- IK0800415
- Component:
- 110000 electrical system
- Summary:
- Turn signal troubleshooting
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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