2009 SUZUKI VL800 Recall

Campaign:

11V108000 on 02/22/2011

Component:

Electrical system:alternator/generator/regulator

Manufactured:

04/30/2008 - 03/30/2009

Affected:

73,426

Defect:

Suzuki is recalling certain model year 2008 through 2010 motorcycles manufactured from july 2007 through september 2009, equipped with regulator/rectifier assemblies, suzuki part numbers 32800-41f11, 32800-15h10, 32800-05h11, 32800-41g10, 32800-15h00, 32800-18h00, 32800-05g10, 32800-10g10, 32800-05h20, or 32800-06g01. some regulator/rectifier assemblies were produced with insufficient adhesion between the power module (circuit board) and the rectifier case that contains a heat sink to dissipate heat. due to insufficient adhesion, heat generated on the power module circuit board can cause the circuit board to deform, and lift of the case.

Consequence:

This condition causes excessive heat on the circuit board and uncontrolled electric current output, which can result in insufficient charging current being provided to the motorcycle battery. this can cause discharge of the battery and can lead to engine stalling and/or a no-start condition. engine stalling while riding can increase the risk of a crash.

Correction:

Suzuki will notify owners and suzuki distributors will replace the regulator/rectifier with an improved part free of charge. the safety recall began on march 2, 2011. owners may contact suzuki at 1-714-572-1490.

Notes:

Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2009 SUZUKI VL800 TSB

Bulletin:

SB-09-24

Component:

355200 equipment:other:owners/service/other manual

Summary:

Suzuki motorcycle: an assembly and pre-delivery service guide will not be issued for the vl800k9, because the set up procedure remains similar to the vl800k6. to set up vl800k9, please use the vl800k6 assembly and pre-delivery service guide

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