2008 KENWORTH T660 Recalls (13)

Campaign:
07V195000 on 05/06/2007
Component:
Engine and engine cooling:cooling system:fan
Manufactured:
10/31/2006 - 03/08/2007
Affected:
111
Defect:
On certain trucks built with cummins c15 or isx engines and equipped with horton engine fans, durability testing revealed micro cracks in the fan blades.
Consequence:
The possibility exists that these micro cracks could develop into larger cracks which could cause the fan to break apart while turning resulting in equipment damage or physical injury.
Correction:
Dealers will replace the fan blade assemblies free of charge. the recall began on june 22, 2007. owners may contact kenworth at 425-828-5440.
Notes:
Kenworth recall no. 07kw7.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V269000 on 06/25/2007
Component:
Trailer hitches
Manufactured:
08/08/2004 - 05/03/2007
Affected:
9,571
Defect:
On certain trucks, the removable tow hitch ,when used to tow or lift a vehicle, can fail due to defective material in the tow hitch.
Consequence:
If the tow hitch assembly fails while a vehicle is being towed or lifted, it may cause an accident that could result in personal injury or death.
Correction:
Dealers will replace the tow pin assembly free of charge. the recall began on september 4, 2007. owners may contact kenworth at 425-828-5440 or peterbilt at 940-591-4201.
Notes:
Peterbilt recall no.507e and kenworth recall no. 07kwa.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07V591000 on 12/19/2007
Component:
Steering:gear box:shaft sector
Manufactured:
08/22/2007 - 11/18/2007
Affected:
559
Defect:
On certain kenworth and peterbilt heavy duty trucks equipped with tas-85 trw steering gears, the inner surface of the outer sector shaft teeth of the steering gears may have an incorrect involute profile, which may lead to chipping and damage of the gearing system.
Consequence:
This type of damage may cause a "bind/stick" condition in the vehicle steering during a turn increasing the risk of a crash.
Correction:
Dealers will repair and replace any suspect tas-85 steering gear assembly free of charge. the recall began on january 9, 2008. owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4201.
Notes:
Kenworth recall no. 07kwe, peterbilt 1107k.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V065000 on 02/06/2008
Component:
Latches/locks/linkages:doors:latch
Manufactured:
10/04/2007 - 12/20/2007
Affected:
6,169
Defect:
Paccar is recalling 6,169 my 2008 kenworth t300, t660, t800, t2000, w900 and c500 vehicles and my 2008-2009 peterbilt models 365, 367, 384, 387, 388, 389 and 389 kits. certain door latch assemblies on these vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 206, 'door locks and door retention components." the rotor in some of these door latch assemblies did not receive the proper heat treatment and may be soft.
Consequence:
In the event of a crash, force could cause the rotor to crack and the door would not have primary or secondary closing security which could possibly lead to injury of the vehicle occupant.
Correction:
Paccar is working with trimark and will inspect and replace the door latch if it is found to be defective. the recall began on march 14, 2008. owners may contact kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
Notes:
Kenworth recall no. 08kw1 and peterbilt recall no. 108a.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V128000 on 03/20/2008
Component:
Parking brake:conventional:air
Manufactured:
01/15/2008 - 02/13/2008
Affected:
1,043
Defect:
Paccar is recalling 1,043 my 2008-2009 kenworth c500, t2000,t660, t800 and w900 trucks equipped with bendix mv-3 dash control valves. the molded valve body has an incorrect core pin in the injection mold causing the valve body to be oversized in the double check valve area. this condition can allow the rubber double check valve to become lodged in the body opening under certain circumstances.
Consequence:
If the double check valve becomes lodged, in the event of a primary reservoir failure, air pressure can leak past the lodged double check valve thereby depleting the secondary reservoir, causing reduced ability for modulating the service emergency brakes. in such an event, the operator should observe an air leak, indications of low air pressure via the primary and secondary air gauges, and audible and visual low air pressure warning alarms. a vehicle crash is possible if these warnings are not heeded.
Correction:
Dealers will replace the bendix mv-3 dash control valves free of charge. the recall began on april 14, 2008. owners may contact kenworth at 1-425-828-4196.
Notes:
Kenworth recall no. 08kw3 and peterbilt recall no. 308e.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V485000 on 09/23/2008
Component:
Suspension
Manufactured:
07/06/2003 - 09/10/2008
Affected:
130
Defect:
Paccar is recalling 130 my 2004-2009 t2000, t800, t600, w900 and t660 kenworth trucks built with an ag400 rear suspension, long stroke brake chambers, and wide base tires (super singles). these vehicles may develop an increase in lateral and vertical axle movement. this movement may cause part or parts of the brake assembly (brake cam tube support, brake chamber bracket, brake chamber, brake spider) to develop fatigue cracks, possibly resulting in the failure of the part or parts within the brake assembly.
Consequence:
A failure may reduce vehicle brake performance, increasing the risk of a crash.
Correction:
Dealers will install the cam tube support brackets on all of the rear axle wheel ends. inspect the rear axle brake assembly and replace it if cracked. the recall is expected to begin during november 2008. owners may contact kenworth at 1-425-828-5440.
Notes:
Kenworth recall no. 08kwb. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08V487000 on 09/24/2008
Component:
Engine and engine cooling:engine:diesel
Affected:
4,883
Defect:
Paccar is recalling 4,883 my 2006-2009 kenworth t600, t660, t800, w900, t2000 and my 2008-2009 peterbilt 365, 367, 379, 384, 386, 387, 388 and 389 trucks. inadequate stiffness of the diesel particulate filter (dpf) bracket could result in separation of the dpf from the chassis.
Consequence:
A vehicle crash could occur if another vehicle strikes the dpf on the roadway.
Correction:
Paccar is working with caterpillar to repair these vehicles (please see 08e041). owners may contact caterpillar at 1-800-447-4986 or kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
Notes:
Kenworth recall no. 08kwd and peterbilt recall no. 908g.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09V166000 on 05/18/2009
Component:
Service brakes, air:disc
Manufactured:
02/04/2005 - 12/14/2008
Affected:
140
Defect:
Paccar is recalling 140 my 2005, 2007-2009 t800, w900, and t660 trucks. the caliper mounting fasteners attaching the air disc brake caliper assembly to the torque plate may have received insufficient torque during the installation process. the insufficient torque may allow the air disc brake caliper assembly to become loose and possibly separate from the vehicle.
Consequence:
This could result in reduced braking capacity and also a road debris hazard, increasing the risk of a crash.
Correction:
Dealers will inspect air disc brake caliper assemblies and replace the caliper mounting fasteners and torque properly. this service will be performed free of charge. the manufacturer has not yet provided an owner notification schedule. owners may contact kenworth at 1-425-828-5440.
Notes:
Kenworth recall no. 09kw3.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V239000 on 06/28/2009
Component:
Service brakes, air
Manufactured:
04/22/2003 - 09/16/2008
Affected:
3,423
Defect:
Kenworth is recalling 3,423 my 2004-2009 t2000, t800,t600, w900 and t660 vehicles. increased brake excitation in a certain vehicle configuration which includes bendix drum brakes, wide base low profile single tires, and an ag400 or ag460 rear suspension, due to its unique brake clocking and cam tube length, can cause fatigue and cracking to brake assembly components.
Consequence:
Cracking can cause a complete fracture of the cam tube, which could increase stopping distance and decrease parking brake hold capability.
Correction:
Dealers will inspect the rear axle brakes assembly, replace cracked rear axle brakes assembly components where required, and install cam tube support brackets on all rear axle wheel ends free of charge. the recall is expected to begin or before july 25, 2009. owner may contact kenworth at 1-425-828-5440.
Notes:
Paccar recall no. 09kw7.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V308000 on 07/01/2010
Component:
Steering:column
Manufactured:
05/13/2007 - 04/19/2009
Affected:
9,697
Defect:
Paccar is recalling certain model year 2008-2010 trucks equipped with trw steering shafts. the circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube may be mislocated. mislocation of the circumferential weld may allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.
Consequence:
A separation of the splined and non-splined tubes would cause a loss of steering control and increase the risk of a vehicle crash.
Correction:
Dealers will inspect the steering shaft using a weld placement gauge provided by trw. any steering shaft found to have been welded improperly will be replaced free of charge. the safety recall began on july 30, 2010. owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.
Notes:
Kenworth's recall campaign number is 10kw-f & peterbilt recall no. 0610-d. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V634000 on 12/20/2010
Component:
Power train:axle assembly
Manufactured:
02/01/2006 - 04/29/2007
Affected:
12,873
Defect:
Paccar is recalling certain model year 2007-2008 kenworth and peterbilt vehicles manufactured from february 2, 2006 through april 30, 2007. the bearing surfaces of the extended lube universal joint that attaches the inter-axle driveline to the drive axle may become prematurely worn due to breakdown of lubrication and/or excessive heat. prematurely worn bearing surfaces may result in the u-joint becoming loose and/or binding. this condition may result in universal joint failure, allowing the inter-axle driveline to detach from the axle.
Consequence:
Detachment of the driveline from the axle may cause the vehicle to lose power and become disabled in the roadway. also, the driveline could drop from the vehicle into the roadway increasing the risk of a crash.
Correction:
Paccar is working with its supplier to remedy the vehicles free of charge. the safety recall is expected to begin during february 2011. owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.
Notes:
Kenworth recall no. 10kwl & peterbilt recall no. 1201f.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V127000 on 02/24/2011
Component:
Fuel system, other:storage:tank assembly
Manufactured:
02/18/2007 - 02/22/2011
Affected:
4,664
Defect:
Paccar is recalling certain model year 2008-2012 kenworth t2000, t660, t700, t800, and w900, as well as model year 2009-2012 peterbilt 365, 367, 384, 386, 387, 388, 389, and 587 trucks equipped with paccar mx engines. the oil module centrifugal spinner filter cap in the paccar mx engine may become loose, possibly allowing the cap to come off and engine oil to partially discharge from the oil module onto exhaust components.
Consequence:
The discharge of engine oil onto exhaust components which are hot, such as when the engine is under significant load, may cause a fire.
Correction:
Dealers will re-torque the oil module filter cap and install a secondary retention device on the secondary centrifugal spinner filter cap. this service will be performed free of charge. the safety recall is expected to begin during march 2011. owners may contact kenworth at 1-425-828-5440 and peterbilt at 1-940-591-4196.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V203000 on 03/30/2011
Component:
Engine and engine cooling
Manufactured:
05/10/2006 - 09/08/2010
Affected:
5,831
Defect:
Paccar is recalling certain model year 2007-2011 kenworth c500, t2000, t600, and t660, as well as model year 2009-2011 peterbilt 387 and 388 trucks equipped with caterpillar c15 engine and manufactured from may 11, 2006, through september 17, 2010. degradation of a combustion tube weld can cause radial heat impingement on the body which may burn through certain bodies used on c15 engines.
Consequence:
This could result in a fire.
Correction:
Caterpillar is handling the owner notification and remedy for this campaign. please see caterpillar's defect report 11e-006. caterpillar will replace the single piece combustion tube with a thick wall combustion tube which will not allow the heat to break through. this service will be performed free of charge. due to a parts supply issue, owners will be notified by the end of april 2011 about the safety defect, and will then be notified again once the free remedy is available, currently estimated to be around late july 2011. owners may contact caterpillar toll-free at 1-800-447-4986.
Notes:
Kenworth safety recall no. 11kwb & peterbilt safety recall no. 0311-a.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2008 KENWORTH T660 TSBs (28)

Bulletin:
01-54
Component:
353000 equipment:electrical
Summary:
Kenworth clean power system heater temperature control. any t660 built since 06/25/07, if equipped with kenworth clean power system. *pe
Bulletin:
45-32
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth service campaign: see document search button for owner letter. oil fill support bracket campaign. an assembly process may have resulted in omitting an oil tube support bracket. original publication 6/11/2008. csc was received.
Bulletin:
43-12
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Kenworth service campaign: see document search button for owner letter. kenworth (paccar co): clean gas induction (cgi) flex pipe inspections. chassis with caterpillar 2007 emissions compliant engines, c9, c13 or c15, should have the cgi
Bulletin:
43-11
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Kenworth (paccar): the vertical tailpipe(s) diffuser turns. affected: all t2000s, t660s, t800s and w900s chassis built from 04/25/08 to 02/11/08 with 2007 engines. *pe
Bulletin:
01-55
Component:
110000 electrical system
Summary:
Kenworth: clean power system high voltage repair. high voltage warning light on the voltmeter. t660s built and equipped with the kenworth clean power system since 05/25/07. *pe updated 9/29/09. *pe
Bulletin:
TIB-02-105
Component:
162800 structure:body:hood
Summary:
Kenworth: hood latch release repair. the hood latch magnet may not be strong enough to hold the latch in release position. *pe
Bulletin:
TIB-26-14
Component:
102400 power train:manual transmission:lubricant
Summary:
Kenworth trucks service campaign: see document search button for owner letter. chassis' ordered with synthetic transmission fluid but may have had non synthetic fluid installed at the kenworth factory. csc letter was received. *pe
Bulletin:
TIB-43-13
Component:
063000 engine and engine cooling:exhaust system
Summary:
Kenworth trucks service campaign: see document search button for owner letter. exhaust spacer shortage campaign. chassis listed may have been manufactured without exhaust spacer(s). one or both of the spacers m80-1021 and m80-1022 may no
Bulletin:
TIB-44-17
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe
Bulletin:
TIB-43-14
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Kenworth chassis service campaign: see document search button for owner letter. clean gas induction (cgi) gasket campaign. csc letter was received. chassis models affected t2000, t660,t800 and w900. model years 2005-08 *pe
Bulletin:
TIB-01-56
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Kenworth: when charging kenworth clean power system storage cooler, the inverter may trip, causing the compressor operation to shut down. a red light on sleeper control panel will illuminate as an indication of this fault.
Bulletin:
TB-22-12
Component:
023000 suspension:multiple axle
Summary:
Kenworth truck service campaign: see document search button for owner letter. a new standard axle lube would be standard inchassis beginning 9/15/08. the chassis listed were manufactured after that date but with the previous standard lube.
Bulletin:
TIB-04-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
Kenworth: center fairing rattling loose causing damage to fairing support tubes. any t660s equipped with full chassis fairings. no model years listed. *pe
Bulletin:
TIB-34-34
Component:
121000 exterior lighting:headlights
Summary:
Kenworth trucks: headlight moisture repairs. beads of moisture or pooling water visible through the headlight lenses. inspect for missing headlight vent and/or rock shield and repair as necessary. *pe
Bulletin:
82610
Component:
061000 engine and engine cooling:engine
Summary:
Caterpillar c15 or cummins isx engines experiencing premature failure of the fan hub bearings. *kb
Bulletin:
TIB-43-017
Component:
063000 engine and engine cooling:exhaust system
Summary:
Kenworth (paccar): campaign to inspect for missing exhaust gaskets. chassis listed may have been manufactured without an upper exhaust pipe gasket. equipped with paccar mx engines only. *pe
Bulletin:
TIB-03-044
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Paccar inc: programming campaign to allow proper warning time before fuel tank is empty. *rm
Bulletin:
TIB-41-014
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Paccar: there are cooling modules that may have a loose connection at the charge air cooler mounting. *rm
Bulletin:
TIB-42-043
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Paccar: information on fan hub bearings inspection and warranty extension due to a higher than normal failure rate. *rm
Bulletin:
TIB-42-48
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Paccar: information on premature fan clutch lining wear. *rm
Bulletin:
TIB-E-020
Component:
060000 engine and engine cooling
Summary:
Paccar: a coolant sieve must be removed at the first engine oil change. *rm
Bulletin:
TIB-E-009
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar: a software update is causing the check engine light to come on. *rm
Bulletin:
TIB-E011
Component:
063000 engine and engine cooling:exhaust system
Summary:
Paccar: engineering standards have changed and there are now engines with heat treated bolts. *rm
Bulletin:
TIB-E-023
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar service campaign: see document search button for owner letter. there have been updates to the engine software. *rm
Bulletin:
TIB-E037
Component:
015100 steering:hydraulic power assist:pump
Summary:
Kenworth: power steering pump spool valve does not meet quality standards. there may be a lack of steering assist or hard steering at idle. *rm
Bulletin:
TIB-E-053
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
Kenworth: see document search button for owner letter. line fatigue failure may be due to excessive vibrations of high pressure fuel lines and diesel fuel leak and malfunction indicator lamp. *pe
Bulletin:
TIB-44-024
Component:
030000 brakes (pws)
Summary:
Kenworth: regarding update information for engine brake and throttle pedal position return range, which was too narrow to engage and engine brake was not engaging. *pe
Bulletin:
TIB-E-055
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Kenworth: oil collection at cac intake pipe is caused by an imbalance in turbocharger pressures. models t660, t800, t700, and w900. *pe

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