2005 NEW FLYER DE40LF Recalls (2)
- Campaign:
- 05V116000 on 03/28/2005
- Component:
- Steering:linkages:tie rod assembly
- Manufactured:
- 03/31/2004 - 02/27/2005
- Affected:
- 178
- Defect:
- On certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.
- Consequence:
- Bracket failure could result in a crash without prior warning.
- Correction:
- Dealers will replace the brackets free of charge. the recall began on april 6, 2005. owners may contact new flyer at 204-934-4874.
- Notes:
- Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 06V212000 on 06/13/2006
- Component:
- Engine and engine cooling:engine:diesel
- Manufactured:
- 08/30/2004 - 03/30/2005
- Affected:
- 798
- Defect:
- On certain transit buses built with cummins isl and isc diesel engines equipped with the cm850 fuel system, the engine high pressure fuel lines, from the engine high pressure pump to the engine fuel rail, are prone to failure.
- Consequence:
- Failure of the line introduces high pressure fuel spray into the engine compartment which can ignite when it comes in contact with a hot surface.
- Correction:
- Cummins will install a fuel line bracket to reduce fuel line stress. a new fuel line will be installed when adding the bracket. customers may contact cummins at 1-800-diesels or new flyer at 204-934-4876.
- Notes:
- Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
2005 NEW FLYER DE40LF TSBs (9)
- Bulletin:
- ITS-4408
- Component:
- 013000 steering:gear box (other than rack and pinion)
- Summary:
- New flyer: inspect and retorque steering gear box hardware. models 40oft; dsl; elec; low floor. no model years listed. *pe updated 10/24/11. *pe
- Bulletin:
- ITS-4417
- Component:
- 071100 fuel system, gasoline:storage:tank assembly
- Summary:
- New flyer: rework def tank. apply sealant on def line connections. models 40ft; dsl; elec. no model years listed. *pe
- Bulletin:
- ITS-4423
- Component:
- 103600 power train:automatic transmission:cooling unit and lines
- Summary:
- New flyer: remove and replace zf transmission breather hose to provide better drip loop. models 35ft, 40ft, dsl. no model years listed. *pe
- Bulletin:
- ITS-4433
- Component:
- 013000 steering:gear box (other than rack and pinion)
- Summary:
- New flyer: remove steering gears and add plastic slider plates. models 40ft, 60ft, dsl, elec. *pe
- Bulletin:
- ITS-4436
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- New flyer: inspect exhaust tube for leak and alignment. remove and replace flex connector as required. models 40ft, 60ft, dsl, cng, elec. no model years listed. *pe
- Bulletin:
- PMB049
- Component:
- 350000 equipment
- Summary:
- This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
- Bulletin:
- SMB178
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- Bulletin:
- SERVICE INSTRUCT
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Supplier service bulletin sent to customers regarding potential brake caliper issue.
- Bulletin:
- SMB180
- Component:
- 100000 power train
- Summary:
- This service manual bulletin provides updated preventive maintenace interval for the crankcase breather tube element on buses equipped with a cummins diesel isl 07 or isl 09 engine.
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