2005 NEW FLYER D60HF Recalls (3)

Campaign:
04V042000 on 02/09/2004
Component:
Wheels
Affected:
782
Defect:
On certain transit buses, the center axle wheel end brakes may not release after being parked for an extended period of time.
Consequence:
The driver could lose control of the vehicle when driving away from a parked position, which could result in a crash.
Correction:
New flyer will install an additional air system r14 relay valve, #4 notch automatic slack adjusters, and type 30 long stoke brake chambers on the center axle; the logic control module will be reprogrammed, add new abs components (sensors, speed rings and harnesses) if not already equipped with abs; and will revise plc programming. owners may contact new flyer at 1-204-982-8400.
Notes:
Customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
07V268000 on 06/25/2007
Component:
Steering
Manufactured:
12/31/1990 - 05/31/2007
Affected:
1,768
Defect:
On certain transit buses, the u-joint assemblies have inadequate spline engagement on one of the two end yokes.
Consequence:
Excessive play in the steering system could develop and, if not corrected, cause a loss of steering control which could result in a crash.
Correction:
The u-joint assembly will be inspected and replaced if necessary. the recall began on june 10, 2007. owners may contact new flyer at 1-204-934-4874.
Notes:
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
09V346000 on 09/01/2009
Component:
Equipment adaptive
Manufactured:
11/30/2002 - 11/29/2006
Affected:
325
Defect:
New flyer is recalling model year 2002-2006 d60hf diesel 60 foot high floor transit buses equipped with a lift-u wheelchair lift, or have aftermarket lift-u control boxes installed. a defect in the control box could cause the outboard ramp barrier to fold in toward a lift passenger.
Consequence:
The ramp barrier could pinch the passenger's feet.
Correction:
New flyer is working with lift-u (please see recall 09e-051) and will repair the transit buses free of charge. the safety recall began on september 26, 2009. owners may contact new flyer customer service at 1-204-934-4876 or lift-u at 1-209-838-2400.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2005 NEW FLYER D60HF TSBs (4)

Bulletin:
1706A
Component:
106000 power train:axle assembly
Summary:
Replace the existing leveling valve brackets on a d60hf for centre and rear axles on the curbside only. the new bracket will have 3 sets of holes for mounting the leveling valve. *tt
Bulletin:
PMB049
Component:
350000 equipment
Summary:
This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Bulletin:
SMB178
Component:
350000 equipment
Summary:
This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.

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