2004 VOLVO S80 Recalls (4)

Campaign:
04V029000 on 01/20/2004
Component:
Steering:linkages
Manufactured:
03/30/2003 - 10/05/2003
Affected:
29,986
Defect:
On certain passenger vehicles, the front control arms may not have been manufactured correctly and, as a result, the stud and nut that secure the arm to the spindle may lose their initial axial tension. under certain driving conditions, the steering may become less responsive and the driver may experience steering wheel play.
Consequence:
This driving condition could eventually lead to separation between the front control arm and the spindle, which could result in a crash.
Correction:
Dealers will install a new type of nut. owner notification began on february 16, 2004. owners should contact volvo cars at 1-800-458-1552.
Notes:
Volvo recall no. r133.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
07E023000 on 03/28/2007
Component:
Service brakes, hydraulic:foundation components:master cylinder
Affected:
13,128
Defect:
Certain cardone master cylinders with part numbers 10-2925, 10-2987, 10-2987mza, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, and 11-3156, and with date codes lower than dca7078 sold as replacement equipment for use on the vehicles listed above. the seal on master cylinder can fail and leak brake fluid.
Consequence:
Loss of brake fluid can result in poor braking performance, possibly resulting in a vehicle crash.
Correction:
Cardone will notify owners and offer to repurchase any defective master cylinders. the recall began during april 2007. owners can contact cardone at 1-800-777-4780.
Notes:
This recall only pertains to aftermarket cardone master cylinders and has no relation to any original equipment installed on the vehicles listed above.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09V483000 on 12/17/2009
Component:
Fuel system, gasoline:delivery:fuel pump
Manufactured:
10/10/2000 - 01/27/2005
Affected:
158,733
Defect:
Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. territories. when exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Consequence:
If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Correction:
Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. this service will be performed free of charge. the safety recall began on january 15, 2010. owners may contact volvo at 1-800-458-1552.
Notes:
Volvo safety recall no. r220.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V566000 on 11/15/2010
Component:
Equipment:electrical:navigational system(global positioning system)
Affected:
416
Defect:
Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
Consequence:
An overheated battery could lead to a fire.
Correction:
Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. the unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. this service will be performed free of charge. the safety recall began on november 18, 2010. owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.
Notes:
Volvo safety recall no. r231.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 VOLVO S80 TSBs (77)

Bulletin:
5910
Component:
061000 engine and engine cooling:engine
Summary:
Combination of diagnostic trouble codes (dtc) bcm 0103 and ecm 9400 could be caused by a faulty pedal position sensor. *tt this bulletin replaces previous versions dated 10/21/2002 and 6/23/03. *tt
Bulletin:
0051
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Vvt solenoid, cleaning. *mr
Bulletin:
0044
Component:
114000 electrical system:wiring
Summary:
Wiring diagram of the supplemental restraint system (srs), correction. *tt
Bulletin:
0013
Component:
021500 suspension:front:control arm
Summary:
Ball joint (sems) nut securing the front control arm to the spindle may lose its initial tension. *tt
Bulletin:
4342
Component:
100000 power train
Summary:
Tcm sw upgrade, 2-3 upshift flare. *tt
Bulletin:
850036
Component:
220000 seats
Summary:
Front seat, mechanical, adjusting. play/clearance/clicking at the lower mountings for the front height adjuster. *tt
Bulletin:
146
Component:
110000 electrical system
Summary:
Relay in the rear electronic module (rem) may fail. service campaign 146. dealer letter, service manager bulletin, tech-net notes, parts bulletin, and letter to owners. *tt
Bulletin:
08012004
Component:
060000 engine and engine cooling
Summary:
Vacuum hose routing label. *eh
Bulletin:
4609
Component:
105000 power train:driveline
Summary:
A whining or whistling noise from the driveline which is most apparent at 28 mph (45 kph). *tt
Bulletin:
3638
Component:
353000 equipment:electrical
Summary:
Rain sensor function. *tt
Bulletin:
6420
Component:
016000 steering:electric power assist system
Summary:
Zf power steering diagnostics on vehicles equipped (ecps) electronically controlled power steering. *tt
Bulletin:
4002
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Transmission control module (tcm) upgrades available to correct complaints/symptoms. *tt
Bulletin:
3106
Component:
111000 electrical system:battery
Summary:
Battery mounting and positive terminal protection. *tt
Bulletin:
2121
Component:
061000 engine and engine cooling:engine
Summary:
Engine may have a rough idle, dtc ecm misfire codes, rough running or lack of power. *sc
Bulletin:
21021
Component:
061000 engine and engine cooling:engine
Summary:
Engne may have rough idle, dtc ecm misfire codes, rough running or lack of power. *sc
Bulletin:
7206
Component:
022000 suspension:rear
Summary:
Rear suspension popping/spring noise. to include volvo xc90 1999-2000. *sc
Bulletin:
8553
Component:
353600 equipment:air conditioner
Summary:
Air conditioning afterblow function. *ak
Bulletin:
4349
Component:
103000 power train:automatic transmission
Summary:
Aw55 transmission control module diagnostic trouble code 010a, 010b, 010c shift solenoid s5 signal low, high or missing. *ak
Bulletin:
6421
Component:
010000 steering
Summary:
Steering noise, yoke adjustment. knocking, thumping, or clicking noise may be heard from the steering. *tt
Bulletin:
28-74
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08. *nj
Bulletin:
6417
Component:
016000 steering:electric power assist system
Summary:
Power steering fluid leak at reservoir. *kb
Bulletin:
168
Component:
063110 engine and engine cooling:exhaust system:emission control:crankcase (pcv)
Summary:
Plastic nipple of the positive crank ventilation (pcv) system may crack or become loose. this could result in an air leak from the crank case ventilation system. this may cause a whistling noise or check engine light may illuminate. *kb
Bulletin:
23-31
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
New fuel pump for starting problems when parked downhill. *nj updated 6/5/08. *nj
Bulletin:
46-13
Component:
061000 engine and engine cooling:engine
Summary:
5 cylinder angle gear leakage and resealing. on all wheel drive models. *nj updated 6/5/08. *nj
Bulletin:
28-200
Component:
061000 engine and engine cooling:engine
Summary:
Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. p45 csc letter was received. *pe ref: 10026144 (p-46), 10026145 (p-54), 10026146 (p-55), 10026147 (p-76). updated 6
Bulletin:
RTJ-18513
Component:
014100 steering:rack and pinion:pinion shaft
Summary:
Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals. *pe
Bulletin:
RTJ-16629
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr
Bulletin:
RTJ-21324
Component:
103000 power train:automatic transmission
Summary:
Volvo: the 5 speed automatic transmission, aw55-50/51, has a bolt on top that anchors the b4 band, which applies 3rd gear. if that bolt is removed, the band will be disengaged and 3rd gear will be inoperative. this includes c70 coupe and
Bulletin:
TJ-5931
Component:
046000 service brakes, air:antilock
Summary:
Volvo: unnecessary brake control module (bcm) replacements. when diagnosing diagnostic trouble codes (dtc's) for brake control system, technician must always follow complete diagnostic fault tracing path in vida. vida always lists possib
Bulletin:
TJ-US16761
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Volvo: there is a software update. *rm updated 4/11/2012. *kb updated 4/13/12. *pe updated 5/15/12. *pe updated 6/4/12. *pe
Bulletin:
US20756
Component:
105500 power train:driveline:differential unit
Summary:
Volvo: abs light on, four-wheel drive is not working. there is a software problem. *rm
Bulletin:
SMB-88-001A
Component:
151000 seat belts:front
Summary:
Volvo: for owners who require front seat belt extenders which are available. *pe
Bulletin:
TJ-16840
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Software download may cause the brake control module (bcm) to make a diagnostic trouble code (dtc) of 0076 or on the xc90 dtc 0117 which also may accompany bcm dtc 0076. this is on vehicles equipped with dynamic stability traction control s
Bulletin:
SPJ3070120160419
Component:
111000 electrical system:battery
Summary:
This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. vida 2015 battery testing is the only approved method for producing battery test codes. the use of vida classic or other
Bulletin:
SMB00-354
Component:
355200 equipment:other:owners/service/other manual
Summary:
Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
Bulletin:
SMB17-2017A
Component:
350000 equipment
Summary:
Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations
Bulletin:
TJ31543
Component:
118000 electrical system: software
Summary:
This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
Bulletin:
SMB88-001A
Component:
150000 seat belts
Summary:
Seat belt extender
Bulletin:
SMB22-206
Component:
060000 engine (pws)
Summary:
All new volvo engines leave the factory filled with castrol edge professional as an integral part of their delivery of high performance. castrol edge professional?s outstanding performance has made it the oil of choice for volvo and is the
Bulletin:
TJ27536
Component:
118000 electrical system: software
Summary:
Information about valid software partnumbers to order and download software for "pds" pre-delivery service
Bulletin:
SMB-00-353
Component:
355200 equipment:other:owners/service/other manual
Summary:
The volvo technical helpdesk (thd) is a central contact point available to authorized volvo dealer technicians to assist with difficult to repair situations. if for some reason our technical experts cannot solve an issue directly, it will b
Bulletin:
SMB00-325
Component:
350000 equipment
Summary:
*no description
Bulletin:
SPJ31352.1.0
Component:
114000 electrical system:wiring
Summary:
Alternative solution when vida is unavailable or the electronic wiring diagrams function in vida is unstable. access by using the applicable url.
Bulletin:
SPJ31628.7.0
Component:
118000 electrical system: software
Summary:
Vida users are not able to check operations & packages an error message will be shown saying "database error. please contact system administrator"
Bulletin:
SPJ31721.1.0
Component:
118000 electrical system: software
Summary:
Below error message may be shown in vida when selecting the software tab in vida. with this message, it will not be possible to purchase software products. "124 - client id is not registered"
Bulletin:
SPJ31722.1.1
Component:
118000 electrical system: software
Summary:
A new feature will be available in vida version 16.4 where by users will be automatically informed when their passwords are about to expire. the pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date.
Bulletin:
PB77-006
Component:
200000 wheels
Summary:
Winter wheel applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
Bulletin:
FSB 284-046
Component:
117000 digital instrument panel
Summary:
Instrument cluster reported fuel economy calibration
Bulletin:
FSB 293-024
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Exhaust gas recirculation (egr) differential pressure sensor
Bulletin:
FSB 293-012
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Exhaust gas recirculation, part update
Bulletin:
FSB 262-005
Component:
060000 engine and engine cooling
Summary:
Coolant bypass housing seal
Bulletin:
FSB 293-026
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust gas recirculation (egr) differential pressure sensor
Bulletin:
FSB 284-059
Component:
110000 electrical system
Summary:
Nox sensor signal
Bulletin:
PB77-017-2017-06
Component:
200000 wheels
Summary:
This is a parts bulletin: wheel cross reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
Bulletin:
TJ2753672
Component:
118000 electrical system: software
Summary:
This document is a technical journal: information about valid software partnumbers to order and download software for "pds" pre-delivery service
Bulletin:
SPJ3176020
Component:
350000 equipment
Summary:
This document is a service product journal: memory used for vida is not fully optimized and below examples of symptoms might therefore occur. vida will run slow after some time. vida might freeze. certain operations might stop working. in
Bulletin:
SMB00-325-2017-1
Component:
140000 air bags
Summary:
Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
Bulletin:
SMB00-337-2017-1
Component:
340000 communication
Summary:
Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
Bulletin:
ST-001-2017-10-0
Component:
282000 back over prevention: warnings
Summary:
Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
Bulletin:
ST-001-2017-10-0
Component:
355200 equipment:other:owners/service/other manual
Summary:
Mandatory tool list bulletin: volvo mandatory special tools are necessary for technicians to properly diagnose and repair volvo cars. they are used in development of volvo labor operations and repair methods, and promote safety and quality
Bulletin:
K91214678
Component:
100000 power train
Summary:
Automated manual transmission ( amt ) faults - diagnostic trouble codes ( dtcs ) p1052 - 18 , pid 33 fmi 5 intermittent fault in cold weatherupdated with new information and procedure
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
SMB00-337-2017-1
Component:
350000 equipment
Summary:
Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
Bulletin:
SMB00-325-2017-0
Component:
355200 equipment:other:owners/service/other manual
Summary:
Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
Bulletin:
SMB00-288-2017-0
Component:
355200 equipment:other:owners/service/other manual
Summary:
The warranty retailer counseling process (wrcp) is used to gauge individual retailer performance on objective measures over time. by setting clear performance expectations and parameters and assisting retailers in focusing on individual pro
Bulletin:
SMB00-354-2017-0
Component:
350000 equipment
Summary:
Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
Bulletin:
TJ19245114
Component:
160000 structure
Summary:
Volvo cars service and parts business technical journal title : vehicle type and platform identification ref no : issuing department : car market : united states and canada tj 19245 technical service partner : issue date : 3 us 7510 volvo c
Bulletin:
SPJ33152
Component:
350000 equipment
Summary:
This is a service product journal:
Bulletin:
ST-111A
Component:
350000 equipment
Summary:
Midtronics psc-550s and psc-700 vehicle power supply information
Bulletin:
SPJ33152
Component:
350000 equipment
Summary:
This is a service product journal:
Bulletin:
ST-111A
Component:
110000 electrical system
Summary:
Midtronics psc-550s and psc-700 vehicle power supply information
Bulletin:
TJ31543.4.4
Component:
118000 electrical system: software
Summary:
This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
Bulletin:
SMB88-001A
Component:
150000 seat belts
Summary:
This bulletin is a service manager bulletin. seat belt extender.
Bulletin:
PB77-017
Component:
200000 wheels
Summary:
This is a parts bulletin: wheel cross reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
Bulletin:
PB77-017.1
Component:
200000 wheels
Summary:
This is a parts bulletin: wheel cross reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
Bulletin:
TJ19245114
Component:
350000 equipment
Summary:
Volvo cars service and parts business technical journal title : vehicle type and platform identification ref no : issuing department : car market : united states and canada tj 19245 technical service partner : issue date : 3 us 7510 volvo c
Bulletin:
TJ33057
Component:
110000 electrical system
Summary:
This is a technical journal: configuration test software

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