2004 NEWMAR KOUNTRY STAR Recalls (9)

Campaign:
04V019000 on 01/14/2004
Component:
Service brakes, air:disc:caliper
Affected:
37
Defect:
On certain motorhomes built on workhorse chassis and equipped with bosch zops brake calipers, the pads can drag on the rotor surface due to the pin slide.
Consequence:
A hang up or lock up may cause the calipers to over heat and not allow the driver to stop safely. this could cause overheating of the brake calipers which could result in a vehicle fire.
Correction:
Workhorse is notifying customers and will arrange to have the calipers and brake pads replaced on the affected vehicles. owners should contact workhorse at 1-877-294-6773 or newmar at 1-574-773-5153.
Notes:
Customer's can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V244000 on 05/26/2004
Component:
Seat belts:front:buckle assembly
Affected:
84
Defect:
Certain seat belt buckles on some motor homes fail to conform to the load requirement of federal motor vehicle safety standard no. 209, "seat belt assemblies."
Consequence:
The seat belt buckle may unlatch in the event of a vehicle crash, possibly resulting in personal injury to the seat occupant.
Correction:
Amsafe will notify customers and replace the buckles. the recall began may 28, 2004. owners should contact amsafe at 1-574-266-8330 or newmar at 1-574-773-7791.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V403000 on 08/17/2004
Component:
Seat belts:front:anchorage
Affected:
315
Defect:
On certain motor homes, during manufacturing, the seat belt shoulder harness attachment location for the passenger seat was not properly welded or attached.
Consequence:
In the event of a crash, the shoulder harness may become loose or unattached causing serious injury to anyone in the passenger seat.
Correction:
Dealers will install a new plate over existing by drilling four attachment holes on each side of new plate and add securing bolts. this recall began october 1, 2004. owners may contact newmar at 1-574-773-7791.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
05V109000 on 03/23/2005
Component:
Electrical system
Affected:
1,738
Defect:
Certain class a motor homes built on workhorse chassis fail to comply with the requirements of federal motor vehicle safety standard (fmvss) no. 101, "controls and display" and standard no. 105 "hydraulic and electric brake systems." models with actia instrument cluster, the incorrect software programmed into the cluster such that certain warnings are not displayed.
Consequence:
Incorrect software may not have the ability to illuminate warning lamps indicating brake system failures. the standards require driver warning when brake failure codes are set.
Correction:
Workhorse is conducting the owner notification and remedy for this campaign. owners may contact workhorse at 1-877-294-6773 or newmar at 574-773-7719.
Notes:
Workhorse recall no. 50402-c.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
05V263000 on 06/07/2005
Component:
Service brakes, air:supply
Affected:
2,127
Defect:
On certain motor homes equipped with ametek ngi gauges, the air gauges are not properly calibrated and the low air warning indicator may be activated when actual air reservoir pressure readings are below the federal motor vehicle safety standard required range of 60 to 65psi.
Consequence:
This may cause the parking brake to engage without warning, thus throwing the passenger forward, creating the potential for injury to occupants.
Correction:
Spartan is conducting the owner notification and remedy for this campaign. dealers will install a harness jumper cable to each air sender. owners may contact spartan at 800-543-4277 or newmar at 574-773-7719.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V366000 on 07/30/2008
Component:
Equipment:recreational vehicle
Manufactured:
05/31/2003 - 11/29/2006
Affected:
2,192
Defect:
Newmar is recalling 772 my 2004-2005 american star, kountry aire, mountain aire, my 2003-2006 kountry star, my 2007 x-aire fifth wheel trailers; my 2007 bay star, my 2004-2007 kountry star, my 2004-2006 mountain aire, my 2003-2005 scottsdale class a motor homes; and my 2004-2006 dutch star, my 2003-2006 kountry star, my 2004-2006 mountain aire diesel pusher motor homes equipped with a two-door refrigerator manufactured by the dometic corporation. the refrigerator may have a defect in the boiler tube. pressurized coolant solution could be released into an area where an ignition source (gas flame) is present.
Consequence:
If this solution is exposed to an ignition source under certain specific circumstances, it can result in a vehicle fire.
Correction:
Newmar is working with dometic to repair these refrigerators (please see 08e032). dometic will repair these refrigerators by installing a secondary burn housing, a thermal fuse, and a melt fuse free of charge. dometic has retained stericycle inc. to manage this campaign. stericycle will assist the owner in locating dealerships or service centers and will provide assistance with scheduling of appointments. owners may contact dometic/stericycle at 1-888-446-5157 or newmar at 1-574-773-7791.
Notes:
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09V217000 on 06/10/2009
Component:
Service brakes, hydraulic
Manufactured:
07/23/2000 - 03/17/2009
Affected:
2,578
Defect:
Newmar is recalling 2,578 motorhomes equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. when combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. this can result in abnormal heat generation at the wheel end causing brake drag. the driver would normally have warning of the brake drag if undetected by the driver.
Consequence:
The driver would normally detect the brake drag but if undetected the temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.
Correction:
Dealers will inspect and replace the necessary components free of charge. workhorse is handling the remedy and owner notification for this campaign please see 09v-110. owners may contact workhorse at 1-877-246-7731.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V434000 on 09/22/2010
Component:
Equipment
Manufactured:
08/15/2001 - 06/01/2010
Affected:
435
Defect:
Newmar is recalling certain recreational trailers equipped with dimplex electraflame, symphony, or optiflame branded electric fireplaces, stoves, and fireplace inserts. the plug in remote control receiver for the fireplace can overheat.
Consequence:
An overheated receiver could cause a fire.
Correction:
Newmar is working with dimplex and dimplex will provide owners a free replacement plug-in remote control kit. the safety recall began on april 6, 2011. owners may contact dimplex north america customer service at 1-888-346-7539.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
17V809000 on 12/19/2017
Component:
Equipment
Manufactured:
07/23/1997 - 11/02/2017
Affected:
34,699
Defect:
Newmar corporation (newmar) is recalling various 1995-2018 motorhomes. a list of the affected vehicles available at: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17v809-2309.pdf. these motorhomes are equipped with kidde plastic-handle or push button 'pindicator' fire extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. for a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17e062-5427.pdf
Consequence:
In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Correction:
Newmar will notify owners, and instruct them to contact kidde for a replacement fire extinguisher, free of charge. the recall began on february 7, 2018. owners may contact kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "product safety recall" for more information or owners may contact newmar customer service at 1-574-773-7791. newmar's number for this recall is 17e-062.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2004 NEWMAR KOUNTRY STAR TSBs (3)

Bulletin:
344
Component:
351000 equipment:recreational vehicle
Summary:
Newmar corporation: all motorized equipped with norcold refer. change cooling unit heating element vendors; there is a new style electric heating element that must be used in certain new cooling units. *pe
Bulletin:
343
Component:
350000 equipment
Summary:
Newmar corporation: all motorized rv. a thermal limit switch is added to certain 1200 lr, 1200 lrim, and 1201 lrim refrigerators to prevent possible excess or overheating conditions in the heater area of the cooling unit to exceed a certa
Bulletin:
TSB-372
Component:
150000 seat belts
Summary:
Newmar corp.: failed amsafe seat belts being returned to newmar for warranty coverage. please note that when changing out warranty amsafe seat belts, both harness strap with clip and buckle portion will need to be returned. all motorized

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