2004 FORD F-250 SD Recalls (5)

Campaign:
05V270000 on 06/09/2005
Component:
Electrical system:wiring
Manufactured:
09/28/2003 - 05/30/2004
Affected:
180,104
Defect:
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence:
Should the engine stall, a vehicle crash could occur.
Correction:
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
Notes:
Ford recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E106000 on 12/18/2007
Component:
Wheels:cap/cover/hub
Affected:
130,000
Defect:
Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between january 23, 2006, and december 20, 2007, sold for light duty and medium duty trucks. the inboard retention nut used to maintain hub bearing assembly can loosen resulting in an abs light indication, noise, and/or wheel separation.
Consequence:
Wheel separation can result in a vehicle crash.
Correction:
Federal-mogul will notify customers and will replace the hub assembly free of charge. the recall began on february 7, 2008. owners can contact federal-mogul toll-free at 877-489-6659.
Notes:
This recall only pertains to replacement national, carquest wheel hub assemblies and has no relation to any original equipment installed on vehicles manufactured by general motors or ford.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
11V352000 on 07/12/2011
Component:
Exterior lighting:tail lights
Affected:
26,715
Defect:
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:
Non-functioning lights could increase the risk of a crash.
Correction:
Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:
Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V352000 on 07/12/2011
Component:
Exterior lighting:brake lights
Affected:
26,715
Defect:
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:
Non-functioning lights could increase the risk of a crash.
Correction:
Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:
Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 FORD F-250 SD TSBs (84)

Bulletin:
16915
Component:
100000 power train
Summary:
Excessive drive-away shudder or vibration under moderate to heavy acceleration from a stop. *tt
Bulletin:
03146
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Engine oil diluted with fuel, runs rough and/or a low power condition. *tt
Bulletin:
0494
Component:
063000 engine and engine cooling:exhaust system
Summary:
Turbo-induced exhaust moan/drone at 1600-1800 rpm on 6.0l built prior to 9/29/2003. *tt
Bulletin:
17774
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust leak noise. *tt
Bulletin:
17777
Component:
022140 suspension:rear:springs:leaf spring assembly
Summary:
Rear leaf spring noise. *tt
Bulletin:
17784
Component:
110000 electrical system
Summary:
Door ajar light working improperly after vehicle security module replacement. *tt
Bulletin:
17822
Component:
102000 power train:manual transmission
Summary:
Manual transmission fluid leak. *tt
Bulletin:
17829
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case. *tt
Bulletin:
04138
Component:
061000 engine and engine cooling:engine
Summary:
Low rpm, buck/jerk, miss, stumble after deceleration down long grade with the cruise control engaged. *tt
Bulletin:
17917
Component:
100000 power train
Summary:
Low/oscillating line pressure or low/no pto torque due to incomplete pto wiring installation. *tt
Bulletin:
04194
Component:
110000 electrical system
Summary:
Water-in-fuel (wif) lamp. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
04165
Component:
061000 engine and engine cooling:engine
Summary:
High engine rpm between downshifts - lack of engine braking - 5.4l and manual transmission. * ar
Bulletin:
04168
Component:
138000 visibility:defroster/defogger system
Summary:
Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
Bulletin:
17956
Component:
110000 electrical system
Summary:
Dtc u1262 (scp communication bus fault) stored in the instrument cluster (ic). *tt
Bulletin:
18020
Component:
010000 steering
Summary:
Steering system noise. moan/grunt noise from the power steering when turning the steering wheel. *tt 2005 model added. *tt
Bulletin:
18051
Component:
100000 power train
Summary:
Delayed/harsh forward or reverse engagements. *tt
Bulletin:
02219
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
18362
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt
Bulletin:
04221
Component:
060000 engine and engine cooling
Summary:
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin:
04227
Component:
100000 power train
Summary:
Drive away shudder or vibration. *eh
Bulletin:
04239
Component:
162900 structure:body:roof and pillars
Summary:
Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
042516
Component:
100000 power train
Summary:
Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission. *tt
Bulletin:
05417
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
0554
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin:
0557
Component:
110000 electrical system
Summary:
Low battery voltage - snow plow equipped vehicles - 6.0l diesel with single generator. *tt
Bulletin:
05148
Component:
060000 engine and engine cooling
Summary:
Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005. *sc
Bulletin:
05139
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:
05135
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc
Bulletin:
18734
Component:
060000 engine and engine cooling
Summary:
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin:
18735
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:
18694
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:
18525
Component:
060000 engine and engine cooling
Summary:
Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:
18554
Component:
180000 vehicle speed control
Summary:
Rpm surge at idle; audible egr surge; low power/smoke/rough idle following a cold start that corrects after engine is warm; surge on resume with speed control; intake flutter sound at steady state throttle, just before downshift, on automat
Bulletin:
18598
Component:
060000 engine and engine cooling
Summary:
Intermittent crank no start due to an egr throttle plate that is stuck closed. the engine may seem like it has no compression due to a faster than normal cranking speed of greater than 200 rpm. dtc p0488 or p1334 may or may not be present
Bulletin:
18607
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Dtc's p0488 (egr throttle position range/performance) and/or p1334 (egr throttle position sensor minimum stop performance) setting after pcm reprogramming. *tt
Bulletin:
051511
Component:
110000 electrical system
Summary:
Diagnostic procedure for trailer tow lights or no power due to open fuse. *tt
Bulletin:
05E15
Component:
063000 engine and engine cooling:exhaust system
Summary:
Voluntary emission recall 05e15 - supplement #2. exhaust pressure sensor replacement, on-board diagnostic system and engine control module recalibrations. *tt
Bulletin:
05188
Component:
136100 visibility:windshield wiper/washer:switch/wiring
Summary:
Service kit available for wiper motor wiring. *tt
Bulletin:
05176
Component:
103000 power train:automatic transmission
Summary:
Diagnostic trouble code p0488 and/or p1334 with no driveability symptoms, harsh shift and/or transmission engagements. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05174
Component:
138000 visibility:defroster/defogger system
Summary:
Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:
18822
Component:
103000 power train:automatic transmission
Summary:
Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:
05252
Component:
210000 trailer hitches
Summary:
Neutral tow capability -- service kit requirements. *tt
Bulletin:
052624
Component:
190000 tires
Summary:
Vibration diagnosis - tire/wheel runout. *tt
Bulletin:
05249
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
06213
Component:
060000 engine and engine cooling
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:
052623
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow - 6.0l. *tt
Bulletin:
19099
Component:
117000 digital instrument panel
Summary:
P0404 service tip. *tt
Bulletin:
19090
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Exhaust pressure sensor input no longer used if pcm is reprogrammed - service tip. *tt
Bulletin:
19082
Component:
110000 electrical system
Summary:
Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
Bulletin:
0617
Component:
063000 engine and engine cooling:exhaust system
Summary:
Voluntary emission recall 06e17 supplement #1: control module recalibration. corrosion may exist at the electrode surface on the exhaust pressure (ep) sensor; fuel delivery timing during cold weather may not be optimal; and/or exhaust gas
Bulletin:
0645
Component:
100000 power train
Summary:
Neutral tow capability - service kit requirements. *tt
Bulletin:
06310
Component:
117000 digital instrument panel
Summary:
Water-in-fuel (wif) lamp on. *tt
Bulletin:
052625
Component:
061000 engine and engine cooling:engine
Summary:
Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:
19245
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Repeat turbocharger or vgt replacement. *tt
Bulletin:
19247
Component:
061000 engine and engine cooling:engine
Summary:
Oil flow from the base engine oil pump. *kb
Bulletin:
19356
Component:
061000 engine and engine cooling:engine
Summary:
Driveability issues and/or dtc p132b, p006a immediately after reprogramming. *kb
Bulletin:
19375
Component:
061000 engine and engine cooling:engine
Summary:
Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb
Bulletin:
06171
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb
Bulletin:
0714
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Lack of cooling fan operation. *kb
Bulletin:
0754
Component:
061000 engine and engine cooling:engine
Summary:
Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb
Bulletin:
07515
Component:
061000 engine and engine cooling:engine
Summary:
6.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:
06177
Component:
120000 exterior lighting
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits. *kb
Bulletin:
19614
Component:
061000 engine and engine cooling:engine
Summary:
Air filter water ingestion / snow packing with codes p0103. *kb
Bulletin:
19621
Component:
070000 fuel system, gasoline
Summary:
Lack of power due to low fuel pressure, fuel tank liner seperation. *kb
Bulletin:
19728
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Bulletin:
062401
Component:
061000 engine and engine cooling:engine
Summary:
6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:
06246
Component:
061000 engine and engine cooling:engine
Summary:
Dtc's p006a or p132b - lacks power, surge, or flutter after field service action 06e17. *kb
Bulletin:
071110
Component:
040000 service brakes, air
Summary:
Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:
20052
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
1999-2008 f250-f550 super duty 4x4 with electronic shift transfer case not engaging 4x4. *nj
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
20228
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin:
LP-09L02
Component:
011000 steering:wheel and handle bar
Summary:
Ford trucks service campaign: see document search button for owner letter. vehicles have experienced severe steering wheel and front wheel vibrations and oscillations after traveling over a bump or dip in the road. models 2006 f-250/350 su
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44408
Component:
356000 equipment adaptive
Summary:
Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). model 2001-2004 f-super duty. *pe
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
Bulletin:
DOR-B8H4Z-11
Component:
010000 steering
Summary:
This sku is a front upper ball joint. the customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. excessive friction in the ball joint assembly ma

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