2004 DODGE CARAVAN Recalls (8)

Campaign:
03E045000 on 10/07/2003
Component:
Equipment
Affected:
45,870
Defect:
Aftermarket replacement fuel filters manufactured between september 17, 2002, and january 20, 2003, sold under the brand names listed above. the filter may experience malfunction of the quick connector either blocking fuel flow to the engine or causing a fuel leak. this does not involve any products manufactured by the daimlerchrysler corp. nor any dailmerchrysler dealers.
Consequence:
If this condition occurred while the vehicle is in motion, the engine could stall. also, in the presence of an ignition source, the fuel leak could result in a vehicle fire.
Correction:
Aftermarket replacement fuel filters for 1995-2000 short wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18232 and date code 0237, 0249, or 0252. replacement fuel filters for 1995-2000 long wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18230 and date code 0237, 0249, 0251, or 0304. replacement fuel filters for 2001-2004 chrysler town & country, plymouth voyager and dodge caravan minivans part no. 28871 and date code 0249. these part numbers and date codes appear on the gold-tone filter. distributors and retailers will be notified to isolate and return affected inventory. owners who have had the fuel filter serviced on one of the applicable vehicles after september 17, 2002 should return their vehicle to the service facility to be inspected to see if the fuel filter that was installed is one that is involved in the recall. if so, the owners should have the filter replaced. to receive a full refund plus the cost of postage, owners should cut the connectors from the hoses, rinse the connectors and return them together with proof of the amount paid for the replacement part and labor, to intercontinental at intercontinental auto parts, inc., p.o. box 861, mahwah, nj 07430, attn: fuel filter recall. intercontinental will mail a full refund to the owner.
Notes:
This recall only pertains to aftermarket replacement fuel filters and has no relation to any original equipment installed on chrysler town & country, plymouth voyager, and dodge caravan minivansor any other products manufactured by daimlerchrysler corporation.consumers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03E053000 on 10/30/2003
Component:
Fuel system, gasoline
Affected:
68,563
Defect:
Certain aftermarket replacement fuel filters, models wix filter part numbers 33576, 33577, 33734; napa filter part numbers 3576, 3577, 3734; and carquest filter part numbers 86576, 86577, 86734 used on 1996-2000 daimlerchrysler town & country, dodge caravan, and plymouth voyager vehicles, can cause the fuel lines to leak.
Consequence:
A possible fire can occur in the presence of an ignition source.
Correction:
Wix will notify its customers and replace the fuel filters free of charge. note: this does not involve any products manufactured by the daimlerchrysler corp. nor any dailmerchrysler dealers. owner notification is expected to begin during november 2003. owners who do not receive the free remedy within a reasonable time should contact wix at 704-864-6711.
Notes:
This recall only pertains to aftermarket replacement fuel filters and has no relation to any original equipment installed on chrysler town & country, plymouth voyager, and dodge caravan minivansor any other products manufactured by daimlerchrysler corporation.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V386000 on 08/10/2004
Component:
Steering:hydraulic power assist:hose, piping, and connections
Manufactured:
09/30/2001 - 07/31/2003
Affected:
681,000
Defect:
On certain minivans equipped with 3.3 or 3.8l v-6 engine, the upper power steering cooler hose may split and cause a fluid leak.
Consequence:
Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.
Correction:
Dealers will replace the upper power steering cooler hose. this recall began on september 27, 2004. owners should contact daimlerchrysler at 1-800-853-1403.
Notes:
Recall no. d37.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
06E022000 on 03/12/2006
Component:
Service brakes, hydraulic
Affected:
7,440
Defect:
Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006 (date codes 0529 through 0602) are subject to this recall. when subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.
Consequence:
Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
Correction:
Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
Notes:
This recall only pertains to aftermarket napa, raybestos, ac delco, aimco, carquest, and bendix brake hydraulic master cylinders and has no relation to any original equipment installed on daimlerchrysler or ford vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
07E104000 on 12/10/2007
Component:
Visibility:glass, side/rear
Affected:
1,657
Defect:
Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing materials."
Consequence:
In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
Correction:
Safelite will notify its retail customers and replace the glass free of charge. retail customers can contact safelite toll free at 1-888-843-2906. safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. the recall began on january 15, 2008.
Notes:
This recall only pertains to certain curved tempered replacement glass manufactured by hangzhou safety glass, ltd. (dot-430) and supplied to safelite by auto temp inc., and has no relation to any original equipment installed on the vehicles listed above. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
08E039000 on 06/09/2008
Component:
Exterior lighting:headlights
Affected:
2,520
Defect:
Maxzone is recalling 2,520 headlight assemblies, depo brand, p/nos. 3341103l-as and 334-1103r-as sold for use as aftermarket equipment for 2001-2007 dodge caravan passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Maxzone will notify owners and offer reimbursement for any noncompliant headlights. the recall began on june 16, 2008. owners may contact maxzone at the following locations: 1-888-286-1188 (wa, or, ca, id, nv, az, mt, wy, ut, co, ks, nm, ok, tx, ar, la, ak, hi) 1-877-253-8930 (me, nh, vt, ma, ct, ri, ny, nj, pa, md, de, wv, va) 1-800-859-4755 (nc, sc, ga, fl, tn, al, ms) 1-866-783-6858 (nd, sd, ne, mn, ia, mo, wi, il, mi, in, oh, ky).
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles manufactured by chrysler.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
08E048000 on 08/07/2008
Component:
Exterior lighting:headlights
Affected:
11,534
Defect:
Eagle eyes is recalling 11,534 headlamp assemblies, p/nos. cs090-b001l and cs090-b001r, sold for use as replacement equipment for the above listed passenger vehicles. these headlamps fail to conform to the lower beam photometry requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Eagle eyes will notify owners and offer replacement headlamps free of charge. the recall began on september 30, 2008. owners may contact eagle eyes at 1-800-568-1098.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles manufactured by chrysler llc.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
10E034000 on 08/09/2010
Component:
Equipment
Affected:
6,686
Defect:
Curt mfg is recalling certain class 3 receiver hitches, p/n 13347, sold as aftermarket equipment for use on 1997-2007 chrysler town and country vans, 1996-2007 dodge caravans, and 1996-2004 plymouth voyager vans. when the hitch is loaded to the maximum rating, the hitch may fracture or break at the bend location where the main body of the hitch meets the hitch muffler strap.
Consequence:
If the area in question fractures or breaks, this could cause an unstable driving condition, possibly resulting in a crash.
Correction:
Curt mfg will notify owners of record and will replace the hitch free of charge. the safety recall is expected to begin during august 2010. owners may contact curt mfg at 1-715-831-8713.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 DODGE CARAVAN TSBs (47)

Bulletin:
1900103
Component:
010000 steering
Summary:
Pop/tick sound in steering wheel area. *tt *mj
Bulletin:
03014
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Service action 03014 - powertrain control module (pcm) electrical connector seal inspection/repair procedure. *tt
Bulletin:
2100903
Component:
103000 power train:automatic transmission
Summary:
Automatic transmission diagnostic teardown procedure. various models including the 2004 ram truck, durango, sebring convertible, cherokee, vision, neon, and voyager. *tt *sc
Bulletin:
0500403
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Anti-lock brake rear wheel speed sensor replacement. *tt
Bulletin:
1800703C
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Generic powertrain control module (pcm) procedure. 2004 models included. *tt
Bulletin:
1900403
Component:
010000 steering
Summary:
Steering shudder. *tt
Bulletin:
0200403
Component:
021000 suspension:front
Summary:
Muffled rattle sound from front suspension. 2004 voyager included. *tt
Bulletin:
0803503
Component:
110000 electrical system
Summary:
Flash - panel dimming diagnostic trouble code (dtc), intermittent fluctuation of stop lamp signal intensity, or front lamps flash with rke unlock inoperative. 2004 chrysler and plymouth voyager models discontinued. *tt
Bulletin:
0803203
Component:
110000 electrical system
Summary:
Sentry key identification without remote keyless entry (rke). 2004 chrysler and plymouth voyager discontinued. *tt
Bulletin:
30
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Powertrain control module (pcm) electrical connector seal customer satisfaction notification no. c30. *tt
Bulletin:
2100104
Component:
103000 power train:automatic transmission
Summary:
Transmission solenoid replacement. *tt
Bulletin:
0900304
Component:
061000 engine and engine cooling:engine
Summary:
Accessory drive belt squeaking/chirping sound. *tt
Bulletin:
0800504
Component:
110000 electrical system
Summary:
Erroneous actuation of horns, headlamps, and parking lamps while vehicle is parked. *tt
Bulletin:
0500204
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
Snow/water ingestion into rear brake drum. *tt
Bulletin:
0900704
Component:
061000 engine and engine cooling:engine
Summary:
Irregular engine snapping sound. *tt
Bulletin:
1801604
Component:
180000 vehicle speed control
Summary:
Rough idle when engine is at normal operating temperature. *tt
Bulletin:
2100504
Component:
100000 power train
Summary:
Coastdown ticking sound between 40 mph and 0 mph. *tt and/or transfer gear whine sound between 20 mph and 65 mph, either accelerating or decelerating. *tt
Bulletin:
1801804
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illumination diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306. *tt
Bulletin:
2301004
Component:
162000 structure:body
Summary:
Passenger compartment floor water leak. *tt this bulletin supersedes bulletin 23-010-04 dated 04-29-04. *tt
Bulletin:
1900504
Component:
012000 steering:column
Summary:
Pop/trick/creak sound in steering column. *mj *eh
Bulletin:
1802404
Component:
061000 engine and engine cooling:engine
Summary:
Idle fluctuation and or malfunction indicator lamp (mil) illumination diagnostic trouble codes p0300, p0301, p0302, p0303 or p0304. *tt
Bulletin:
0500404
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Anti-lock brake rear wheel speed sensor replacement. *tt
Bulletin:
1901004
Component:
010000 steering
Summary:
Power steering fluid contamination. *tt
Bulletin:
2300205
Component:
162000 structure:body
Summary:
Upper body seam seal appearance concern water leak. *eh
Bulletin:
0801405
Component:
110000 electrical system
Summary:
Mopar accessory remote starter inoperative due to hood switch. *tt
Bulletin:
0200305
Component:
020000 suspension
Summary:
Rattle/knocking sound from the front suspension. *sc
Bulletin:
0801505
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Powertrain control module initialization. *sc
Bulletin:
0900105
Component:
060000 engine and engine cooling
Summary:
Cylinder head bolt re-torque procedure. gpop - issue review system. *tt
Bulletin:
0803205
Component:
140000 air bags
Summary:
Daimlerchrysler corporation is now offering a passenger airbag deactivation wiring package. to include 2006 chrysler town and country and 300/touring. *tt
Bulletin:
0200405
Component:
021400 suspension:front:macpherson strut
Summary:
Creaking/squawking sound from front strut area. *tt
Bulletin:
1900805
Component:
010000 steering
Summary:
Revised power steering system bleeding procedures. *sc
Bulletin:
0500305
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
Snow/water ingestion into rear brake drum. *tt
Bulletin:
0500106A
Component:
040000 service brakes, air
Summary:
Snow/water ingestion into rear brake drum. *kb
Bulletin:
0803006
Component:
103000 power train:automatic transmission
Summary:
Powertrain control module initialization. *kb
Bulletin:
0800107
Component:
140000 air bags
Summary:
Passenger air bag deactivation. *kb
Bulletin:
1400207
Component:
070000 fuel system, gasoline
Summary:
Cleaning procedure for the mechanical throttle body. *kb
Bulletin:
1802907
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Generic powertrain control module (pcm) procedure. *kb
Bulletin:
2302007
Component:
162310 structure:body:door:hinge and attachments
Summary:
Power sliding door adjustment and diagnosis aid. *kb updated 10/26/07. *nj
Bulletin:
14-001-16
Component:
060000 engine (pws)
Summary:
Summary to be provided on a future date.
Bulletin:
D-16-02
Component:
091100 fuel system, other:storage:tank assembly
Summary:
(x60) fuel tank/vapor canister - 2004-2005-town and country (rs) and caravan/grand caravan (rs)
Bulletin:
14-001-16
Component:
060000 engine (pws)
Summary:
Engine stall immediately following fuel tank fill-up (x60 warranty extension) this bulletin involves replacing the fuel tank and vapor canister. some customers may experience an engine stumble or stall condition which occurs immediately
Bulletin:
D-16-02 X60
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
Fuel tank / vapor canister to announce an extended warranty on the fuel tank / vapor canister effective immediately
Bulletin:
9002519
Component:
355200 equipment:other:owners/service/other manual
Summary:
82212076, 82203694 - fabric cleaner this "fabric cleaner" is not intended for sale in california, the otc states (connecticut, delaware, massachusetts, maine, new hampshire, new jersey, new york, pennsylvania, virginia, and washington dc
Bulletin:
9001329
Component:
050000 parking brake
Summary:
Part description: seat belt - retaining button kits. issue description: do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~belt web button:~ 1d1 - light graystone - 05093280ab belt web button~1d5 -
Bulletin:
9002828
Component:
160000 structure
Summary:
Part description: insulator in lever assembly - valve body - trans issue description: the manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. if the insulator requires replacement lease order 68253
Bulletin:
18-042-14
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Generic powertrain control module (pcm) procedure this bulletin involves programming a generic pcm with software.
Bulletin:
05183348A$
Component:
350000 equipment
Summary:
Key blank with transmitter the key with an integrated fob p/n 05183348aa is temporarily unavailable. the supplier is currently working on a functional replacement. currently, for customer satisfaction, the immobilizer blade key (no integ

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