2003 NABI 40LFW Recalls (5)

Campaign:
04V102000 on 03/03/2004
Component:
Wheels:lugs/nuts/bolts
Manufactured:
08/31/2003 - 02/24/2004
Affected:
180
Defect:
On certain transit buses, the thickness of the paint on the contact surface of the wheels exceeds the maximum thickness recommended.
Consequence:
The lug nuts could loosen and cause premature wheel failure, increasing the risk of a crash or injury.
Correction:
Dealers will repair or replace the wheels. owner notification beganmarch 5, 2004. owners should contact nabi at 1-256-831-4296.
Notes:
Nabi recall no. 20041.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04E066000 on 09/15/2004
Component:
Steering:hydraulic power assist system
Affected:
300
Defect:
Cetain eaton hydraulics motor manifold assemblies model mcd 7810, rev g, p/n 02-198616, part of motor manifold assembly 100at00002a produced between december 2002 and march 2004 and sold for use on north american bus industries (nabi) transit buses model 40lfw. the lack of an orifice in the proportional valve manifold assembly leads to pressure oscillations which may ultimately lead to a degradation of power-assisted steering.
Consequence:
Loss of power assist could result in a vehicle crash, possibly resulting in serious injury or death.
Correction:
Nabi is doing the repairs for this campaign. nabi will install an orifice free of charge. see recall 04v-474.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V474000 on 09/29/2004
Component:
Steering:hydraulic power assist:power steering fluid
Manufactured:
08/31/2003 - 05/31/2004
Affected:
690
Defect:
On certain 40' and 60' transit buses, the hydraulic system that provides power to the radiator cooling fan and power steering system is subject to becoming unstable.
Consequence:
When this occurs, the driver will be subjected to hard turning of the steering wheel and loss of power assist in the steering system, increasing the risk of a crash.
Correction:
Nabi is conducting the owner notification and eaton corporation will perform the remedy for this campaign. eaton will inspect and repair the hydraulic system. the recall began march 20, 2005. owners should contact eaton at 952-967-7168 or nabi at 1-888-424-5844.
Notes:
Nabi recall no. 20043.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V088000 on 03/13/2005
Component:
Steering:hydraulic power assist system
Manufactured:
06/30/1998 - 02/19/2005
Affected:
3,680
Defect:
On certain transit buses, the front axle stops and the power steering gear hydraulic limit valves were found to be out of adjustment. the drag link may experience permanent deformation due to the steering load.
Consequence:
During long term operation involving repeated flexing of the drag link, it may eventually crack and break. the driver will no longer have steering control of the vehicle and a crash could occur causing injury or death.
Correction:
Dealers will inspect and replace the drag links with a stronger drag link. dealers will also inspect the steering gear hydraulic limit valve settings. the recall began on may 16, 2005. owners may contact nabi at 256-831-4296.
Notes:
Nabi recall no. 20052.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
05V464000 on 10/06/2005
Component:
Engine and engine cooling:exhaust system
Manufactured:
10/02/2005 - 12/30/2004
Affected:
222
Defect:
On certain transit buses manufactured with detroit diesel series 50 engines, the electronic control module (ecm) will need to be reprogrammed to activate the exhaust temperature sensor.
Consequence:
Engine malfunction could possible lead to engine and vehicle damage and potential for a vehicle fire.
Correction:
Nabi is working with detroit diesel to reprogram the engines. the recall began on march 16, 2007. owners may contact nabi at 256-831-4296.
Notes:
Nabi recall no. 20054. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

2003 NABI 40LFW TSBs (9)

Bulletin:
L3-FSV-129
Component:
162000 structure:body
Summary:
Nabi: ceiling panel attachments working loose. install stainless steel rivets per this work instruction, to enhance durability. *js
Bulletin:
L3-FSV-137
Component:
162000 structure:body
Summary:
Nabi: front understructure repair. as required. buses with repairable cracks in the understructre in areas near the radius rod attachment. *js
Bulletin:
FSV-284
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Nabi: the controllers are shutting down due to engine cooling system fans failing and will replace modine gen i controller with modine gen 2 controller. *pe
Bulletin:
SB-15-02-01
Component:
106000 power train:axle assembly
Summary:
Service bulletin - rear lower radius rod maintenance
Bulletin:
L3-FSV-143
Component:
162000 structure:body
Summary:
Technical instruction to conduct chassis inspection.
Bulletin:
L3-FSV-135_C
Component:
160000 structure
Summary:
Technical instruction to adjust ride height.
Bulletin:
L3-FSV-137
Component:
161100 structure: frame and members:underbody shields
Summary:
Technical instruction to repair front lower understructure.
Bulletin:
L3-FSV-195
Component:
162000 structure:body
Summary:
Technical instruction for chassis retrofit .
Bulletin:
L3-FSV-244
Component:
160000 structure
Summary:
Technical instruction for sidewall panel inspection.

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