2003 ISUZU NPR Recall
- Campaign:
- 05V168000 on 04/24/2005
- Component:
- Fuel system, diesel:storage:tank assembly
- Manufactured:
- 06/30/2002 - 07/30/2004
- Affected:
- 253
- Defect:
- On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
- Consequence:
- Overflow fuel may result in high amount of diesel fuel leakage. fuel leakage, in the presence of an ignition source, could result in a fire.
- Correction:
- Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. the recall began on october 27, 2005. owners may contact isuzu at 1-800-255-6727.
- Notes:
- Recall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
2003 ISUZU NPR TSBs (26)
- Bulletin:
- 020867003
- Component:
- 980000 unknown or other
- Summary:
- Some 2003 and prior w-series tilt cab models and 2003 and prior isuzu tilt cab models may exhibit vibration and / or noise while driving at speeds of 72 km/h (45 mph) or greater. *tt
- Bulletin:
- 020730025A
- Component:
- 103000 power train:automatic transmission
- Summary:
- Harsh shifting, delayed upshifts, possible check trans lamp illuminated, possible diagnostic trouble code 21 stored in tcm memory. *tt
- Bulletin:
- 020730025
- Component:
- 103000 power train:automatic transmission
- Summary:
- Subject regarding harsh shifting, delayed upshifts, possible check trans lamp illuminated, possible diagnostic trouble code 21 stored in the transmission control module (tcm) memory. *tt
- Bulletin:
- 030604002
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Vehicle no-start in extreme cold. *tt
- Bulletin:
- 99066F
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Special policy adjustment - sequential central port fuel injection (scpi) failures in california only. certain 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 s/t, m/l, c/k, g, p, w4/npr models. *tt
- Bulletin:
- 030730015
- Component:
- 100000 power train
- Summary:
- Release of new tools for service: j 37228 - oil pan seal cutter, j 41736 - installer (rear output shaft seal) and dt 46717 - rear output shaft seal remover. *tt
- Bulletin:
- 030604033
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Revised diagnostic trouble code p0336. *tt update. to include 2004 isuzu nqr commercial models. *tt
- Bulletin:
- 020730025B
- Component:
- 103000 power train:automatic transmission
- Summary:
- Harsh shifting, delayed upshifts with possible check trans lamp illuminated, possible diagnostic trouble code (dtc) 21 set. to include 2004 models. *tt
- Bulletin:
- 030604042
- Component:
- 073000 fuel system, gasoline:fuel injection system
- Summary:
- Proper positioning of fuel injection pump primer handle after use. *tt
- Bulletin:
- 030730035
- Component:
- 103000 power train:automatic transmission
- Summary:
- Replacement of output flange nut when servicing transmission. also includes 2004 models. *tt
- Bulletin:
- 030730050
- Component:
- 103000 power train:automatic transmission
- Summary:
- Approved aisin automatic transmission on-vehicle repairs. 2004 models included. *tt
- Bulletin:
- 030730004B
- Component:
- 100000 power train
- Summary:
- Revision of aisin transmission quality center (tqc) program beginning october 1, 2003. *tt
- Bulletin:
- 030604066
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Throttle position sensor replacement procedure. *tt
- Bulletin:
- 030604002A
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Vehicle no-start in extreme cold. *tt
- Bulletin:
- 030730060
- Component:
- 103000 power train:automatic transmission
- Summary:
- Automatic transmission oil cooler flushing on certain medium duty tilt cab models and commercial models including model year 2004. *tt
- Bulletin:
- 030604063
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Mi-tics injection pump exchange program/warranty guidelines effective october 1, 2003. *tt
- Bulletin:
- 04031
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Insufficient ground to the oil pressure switch, preventing the engine oil pressure warning light from illuminating when the vehicle is started and when the engine oil pressure falls below normal. also includes gmc and chevrolet w3500/3500
- Bulletin:
- 02047
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Supplement to 03-06-04-002 4hei-tc diesel engine - cold weather no start. also includes 2002, 2003 and 2004 medium duty. *tt
- Bulletin:
- 20040128
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Low engine oil light inoperative. *mj
- Bulletin:
- 040525004
- Component:
- 036100 service brakes, hydraulic:antilock:control unit/module
- Summary:
- Electronic hydraulic control unit (ehcu) removal procedure to prevent breaking off holding/locking tabs. *tt
- Bulletin:
- 040730008
- Component:
- 103000 power train:automatic transmission
- Summary:
- Aisin automatic transmission fluid service reminder. 2005 isuzu npr/nqr included. *tt
- Bulletin:
- 010604048
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Availability of new fuel injection pump oil supply pipe for replacement after removal. *tt
- Bulletin:
- 050604021
- Component:
- 063100 engine and engine cooling:exhaust system:emission control
- Summary:
- Revised inspection/maintenance (i/m) evaporative emission (evap) system set procedure. *tt
- Bulletin:
- 050601014
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Oil leak under extreme cold temperatures (-34 degrees c) (-30 degrees f) or colder). *tt
- Bulletin:
- 050604035
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Usage of e85 fuels in gm vehicles. 1997 - 2008 all gm cars and trucks. 1997 - 2008 all saturn vehicles. *tt updated. *kb updated on 10/22/07. *nj
- Bulletin:
- IB-14-X-001
- Component:
- 060000 engine and engine cooling
- Summary:
- Isuzu: information regarding corrosion inhibitor improvement that changes color of coolant to a dark color and is added at port to both radiator and surge tank. *pe
Home | Privacy