2002 VOLVO S60 Recalls (7)
- Campaign:
- 03V284000 on 08/06/2003
- Component:
- Equipment:other:labels
- Manufactured:
- 11/01/2000 - 03/27/2002
- Affected:
- 220,407
- Defect:
- Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.
- Consequence:
- This does not meet the requirements of the standard.
- Correction:
- Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. if the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. owner notification began on december 19, 2003. owners should contact volvo at 1-800-458-1552.
- Notes:
- Volvo recall no. 124.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V305000 on 08/21/2003
- Component:
- Equipment:other:labels
- Manufactured:
- 08/31/2001 - 02/27/2002
- Affected:
- 3,499
- Defect:
- Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." the tire pressure label is incorrect. these vehicles did not have the "max load vehicle capacity weight" information on the label.
- Consequence:
- This does not meet the requirements of the standard.
- Correction:
- Owners will be provided with a corrected label. if the owner so desires, a dealer can install the label for them. owner notification began on december 8, 2003. owners should contact volvo at 1-800-458-1552.
- Notes:
- Volvo recall no. 123.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 06V441000 on 11/19/2006
- Component:
- Vehicle speed control
- Manufactured:
- 08/26/2001 - 08/25/2002
- Affected:
- 170,099
- Defect:
- On certain passenger vehicles, a combination of throttle positioning sensor irregularities, a dirty throttle housing, and/or inefficient software calibration may cause a warning lamp to light and the subsequent onset of limp home modes.
- Consequence:
- This resulted in a high number of vehicles going into the limp home mode without need.
- Correction:
- Dealers will install the current software upgrade onto the involved vehicles. the recall began on december 29, 2006. owners may contact volvo at 1-800-458-1552.
- Notes:
- Volvo recall no. r155. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 07E023000 on 03/28/2007
- Component:
- Service brakes, hydraulic:foundation components:master cylinder
- Affected:
- 13,128
- Defect:
- Certain cardone master cylinders with part numbers 10-2925, 10-2987, 10-2987mza, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, and 11-3156, and with date codes lower than dca7078 sold as replacement equipment for use on the vehicles listed above. the seal on master cylinder can fail and leak brake fluid.
- Consequence:
- Loss of brake fluid can result in poor braking performance, possibly resulting in a vehicle crash.
- Correction:
- Cardone will notify owners and offer to repurchase any defective master cylinders. the recall began during april 2007. owners can contact cardone at 1-800-777-4780.
- Notes:
- This recall only pertains to aftermarket cardone master cylinders and has no relation to any original equipment installed on the vehicles listed above.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 07V152000 on 04/04/2007
- Component:
- Fuel system, gasoline:delivery:fuel pump
- Manufactured:
- 06/13/2000 - 08/25/2002
- Affected:
- 2,310
- Defect:
- On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. the most common symptoms would be fuel odor.
- Consequence:
- Fuel leakage in the presence of an ignition source could result in a fire.
- Correction:
- Dealers will replace the fuel pump free of charge. the recall began on july 10, 2007. owners may contact volvo at 1-800-458-1552.
- Notes:
- Volvo recall no. r176.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 09V483000 on 12/17/2009
- Component:
- Fuel system, gasoline:delivery:fuel pump
- Manufactured:
- 10/08/2000 - 06/17/2004
- Affected:
- 158,733
- Defect:
- Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. territories. when exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
- Consequence:
- If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
- Correction:
- Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. this service will be performed free of charge. the safety recall began on january 15, 2010. owners may contact volvo at 1-800-458-1552.
- Notes:
- Volvo safety recall no. r220.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 10V566000 on 11/15/2010
- Component:
- Equipment:electrical:navigational system(global positioning system)
- Affected:
- 416
- Defect:
- Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
- Consequence:
- An overheated battery could lead to a fire.
- Correction:
- Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. the unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. this service will be performed free of charge. the safety recall began on november 18, 2010. owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.
- Notes:
- Volvo safety recall no. r231.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
2002 VOLVO S60 TSBs (82)
- Bulletin:
- 3927
- Component:
- 353500 equipment:electrical:navigational system(global positioning system)
- Summary:
- Information regarding navigation system my02 delay. *yh
- Bulletin:
- 2839
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Subject regarding ,sw fid 703, rough cold start, b5234t3 engine. *yd
- Bulletin:
- 4410009
- Component:
- 101000 power train:clutch assembly
- Summary:
- Service bulletin information regarding clutch line replacement. *tt
- Bulletin:
- 4301
- Component:
- 980000 unknown or other
- Summary:
- Certain vehicles with the aw55-50 transmission should have sw fid 83 loaded before road tested as part of the customer preparation service (cps). *tt
- Bulletin:
- 8743
- Component:
- 353600 equipment:air conditioner
- Summary:
- Subject regarding climate control module failure. *tt
- Bulletin:
- 18
- Component:
- 353500 equipment:electrical:navigational system(global positioning system)
- Summary:
- Subject regarding dvd navigation system - accessories bulletin. *tt
- Bulletin:
- 2839
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Concerns with rought cold start on vehicles equipped with a b5234t3 high-pressure turbo engine. *tt
- Bulletin:
- 2845
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some vehicles equipped with a b5244t3 low pressure turbo engine, may run rough after cold start, or long cranking time. *tt
- Bulletin:
- 2846
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some non turbo engines may experience cold start performance. *tt
- Bulletin:
- 4332
- Component:
- 103000 power train:automatic transmission
- Summary:
- Some vehicles with the aw55-50 gearbox may experience 2-3 upshift flare, slipping, tachometer needle jumping up or the engine racing during a shift. quality upgrade has been developed to minimize this condition. *tt
- Bulletin:
- 2322
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Crank no start, no fuel pressure. *tt
- Bulletin:
- 5910
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Combination of diagnostic trouble codes (dtc) bcm 0103 and ecm 9400 could be caused by a faulty pedal position sensor. *tt this bulletin replaces previous versions dated 10/21/2002 and 6/23/03. *tt
- Bulletin:
- 8743
- Component:
- 138130 visibility:defroster/defogger system:windshield:controls/wiring
- Summary:
- Climate control module (ccm) malfunction. *tt
- Bulletin:
- 5910
- Component:
- 110000 electrical system
- Summary:
- Diagnostic trouble code (dtc) body control module (bcm) 0103 with electronic control module (ecm) 9400. *tt
- Bulletin:
- 4337
- Component:
- 100000 power train
- Summary:
- Shift quality issues due to b4 servo cover failure, 2-3 upshift harshness or flare. *scc
- Bulletin:
- 4338
- Component:
- 100000 power train
- Summary:
- Aw 55-50 neutral control function, valve body diagnosis, transmission control module diagnostic trouble code 012a and 012b. *scc updated repair method. this bulletin supersedes the previous dated 2-9-2004. *tt
- Bulletin:
- 720006
- Component:
- 200000 wheels
- Summary:
- Resonance sound (340 hz) can occur from the wheel which is transmitted via the spring strut. rubber spring seats (insulator plates) have been developed as service solutions. this service bulletin describes how these insulating plates must
- Bulletin:
- 0013
- Component:
- 063100 engine and engine cooling:exhaust system:emission control
- Summary:
- Evaporative emission (evap) system software. service campaign no. 123a. *tt
- Bulletin:
- 0010
- Component:
- 355100 equipment:other:labels
- Summary:
- Recall campaign no. 123. tire pressure label, maximum load value missing. *tt
- Bulletin:
- 123A
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Faulty calibration data in the engine control module (ecm) may under some conditions cause the evaporative emission (evap) diagnostic software to operate incompletely. service campaign 123a. *tt
- Bulletin:
- 0051
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Vvt solenoid, cleaning. *mr
- Bulletin:
- 0052
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Installing the seal plug in the cylinder block. *mr
- Bulletin:
- 4346
- Component:
- 103000 power train:automatic transmission
- Summary:
- Harsh / delayed p, r or n to d shift. *tt
- Bulletin:
- 123
- Component:
- 355100 equipment:other:labels
- Summary:
- Tire pressure label printed without the appropriate maximum load values. recall campaign 123. *tt
- Bulletin:
- 0040
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Exchange unit radio/cd player hu-80x. service campaign no. 123b. *tt
- Bulletin:
- 850036
- Component:
- 220000 seats
- Summary:
- Front seat, mechanical, adjusting. play/clearance/clicking at the lower mountings for the front height adjuster. *tt
- Bulletin:
- 4347
- Component:
- 102000 power train:manual transmission
- Summary:
- Difficult to engage 1st and/or reverse gear. *tt
- Bulletin:
- 4002
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- Transmission control module (tcm) upgrades available to correct complaints/symptoms. *tt
- Bulletin:
- 3202
- Component:
- 112000 electrical system:alternator/generator/regulator
- Summary:
- Alternator charging problems. *sc
- Bulletin:
- 7206
- Component:
- 022000 suspension:rear
- Summary:
- Rear suspension popping/spring noise. to include volvo xc90 1999-2000. *sc
- Bulletin:
- 149
- Component:
- 063110 engine and engine cooling:exhaust system:emission control:crankcase (pcv)
- Summary:
- Warranty coverage should a customer epxerience a defect wit the etm system beyond the terms of the normal new car warranty. *tt troubleshooting electronic throttle system (ets). *tt checking crankcase ventilation system. *tt cleani
- Bulletin:
- 013
- Component:
- 190000 tires
- Summary:
- Volvo recommended winter tires. *tt
- Bulletin:
- 006
- Component:
- 190000 tires
- Summary:
- Winter tire applications. *tt
- Bulletin:
- 149
- Component:
- 180000 vehicle speed control
- Summary:
- Electronic throttle module (etm) extended warranty. *tt
- Bulletin:
- 155
- Component:
- 180000 vehicle speed control
- Summary:
- Electronic throttle system software upgrade. *tt
- Bulletin:
- 25149B
- Component:
- 060000 engine and engine cooling
- Summary:
- Checking crankcase ventilation system. *ak
- Bulletin:
- 5913
- Component:
- 036100 service brakes, hydraulic:antilock:control unit/module
- Summary:
- Follow the complete diagnostic fault-tracing path outlined in vida when repairing diagnostic trouble codes (dtc's) related to the brake control system. *tt
- Bulletin:
- 46-13
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- 5 cylinder angle gear leakage and resealing. on all wheel drive models. *nj updated 6/5/08. *nj
- Bulletin:
- RTJ-18513
- Component:
- 014100 steering:rack and pinion:pinion shaft
- Summary:
- Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals. *pe
- Bulletin:
- RTJ-21324
- Component:
- 103000 power train:automatic transmission
- Summary:
- Volvo: the 5 speed automatic transmission, aw55-50/51, has a bolt on top that anchors the b4 band, which applies 3rd gear. if that bolt is removed, the band will be disengaged and 3rd gear will be inoperative. this includes c70 coupe and
- Bulletin:
- SB-23-198
- Component:
- 072100 fuel system, gasoline:delivery:fuel pump
- Summary:
- Volvo service campaign: see document search button for owner letter. fuel pump extended warranty. for eligible vehicles that are beyond the manufacturer warranty period, volvo will extend warranty coverage on the fuel pump for 10 years or
- Bulletin:
- TJ-US16761
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- Volvo: there is a software update. *rm updated 4/11/2012. *kb updated 4/13/12. *pe updated 5/15/12. *pe updated 6/4/12. *pe
- Bulletin:
- SMB-88-001A
- Component:
- 151000 seat belts:front
- Summary:
- Volvo: for owners who require front seat belt extenders which are available. *pe
- Bulletin:
- SPJ3070120160419
- Component:
- 111000 electrical system:battery
- Summary:
- This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. vida 2015 battery testing is the only approved method for producing battery test codes. the use of vida classic or other
- Bulletin:
- SMB00-354
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
- Bulletin:
- SMB17-2017A
- Component:
- 350000 equipment
- Summary:
- Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations
- Bulletin:
- TJ31543
- Component:
- 118000 electrical system: software
- Summary:
- This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
- Bulletin:
- SMB88-001A
- Component:
- 150000 seat belts
- Summary:
- Seat belt extender
- Bulletin:
- SMB22-206
- Component:
- 060000 engine (pws)
- Summary:
- All new volvo engines leave the factory filled with castrol edge professional as an integral part of their delivery of high performance. castrol edge professional?s outstanding performance has made it the oil of choice for volvo and is the
- Bulletin:
- TJ27536
- Component:
- 118000 electrical system: software
- Summary:
- Information about valid software partnumbers to order and download software for "pds" pre-delivery service
- Bulletin:
- SMB-00-353
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- The volvo technical helpdesk (thd) is a central contact point available to authorized volvo dealer technicians to assist with difficult to repair situations. if for some reason our technical experts cannot solve an issue directly, it will b
- Bulletin:
- SMB00-325
- Component:
- 350000 equipment
- Summary:
- *no description
- Bulletin:
- SPJ31352.1.0
- Component:
- 114000 electrical system:wiring
- Summary:
- Alternative solution when vida is unavailable or the electronic wiring diagrams function in vida is unstable. access by using the applicable url.
- Bulletin:
- SPJ31628.7.0
- Component:
- 118000 electrical system: software
- Summary:
- Vida users are not able to check operations & packages an error message will be shown saying "database error. please contact system administrator"
- Bulletin:
- SPJ31721.1.0
- Component:
- 118000 electrical system: software
- Summary:
- Below error message may be shown in vida when selecting the software tab in vida. with this message, it will not be possible to purchase software products. "124 - client id is not registered"
- Bulletin:
- SPJ31722.1.1
- Component:
- 118000 electrical system: software
- Summary:
- A new feature will be available in vida version 16.4 where by users will be automatically informed when their passwords are about to expire. the pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date.
- Bulletin:
- PB77-006
- Component:
- 200000 wheels
- Summary:
- Winter wheel applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
- Bulletin:
- FSB 284-046
- Component:
- 117000 digital instrument panel
- Summary:
- Instrument cluster reported fuel economy calibration
- Bulletin:
- FSB 293-024
- Component:
- 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
- Summary:
- Exhaust gas recirculation (egr) differential pressure sensor
- Bulletin:
- FSB 293-012
- Component:
- 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
- Summary:
- Exhaust gas recirculation, part update
- Bulletin:
- FSB 262-005
- Component:
- 060000 engine and engine cooling
- Summary:
- Coolant bypass housing seal
- Bulletin:
- FSB 293-026
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Exhaust gas recirculation (egr) differential pressure sensor
- Bulletin:
- FSB 284-059
- Component:
- 110000 electrical system
- Summary:
- Nox sensor signal
- Bulletin:
- TJ2753672
- Component:
- 118000 electrical system: software
- Summary:
- This document is a technical journal: information about valid software partnumbers to order and download software for "pds" pre-delivery service
- Bulletin:
- SPJ3176020
- Component:
- 350000 equipment
- Summary:
- This document is a service product journal: memory used for vida is not fully optimized and below examples of symptoms might therefore occur. vida will run slow after some time. vida might freeze. certain operations might stop working. in
- Bulletin:
- SMB00-325-2017-1
- Component:
- 140000 air bags
- Summary:
- Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
- Bulletin:
- SMB00-337-2017-1
- Component:
- 340000 communication
- Summary:
- Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
- Bulletin:
- K91214678
- Component:
- 100000 power train
- Summary:
- Automated manual transmission ( amt ) faults - diagnostic trouble codes ( dtcs ) p1052 - 18 , pid 33 fmi 5 intermittent fault in cold weatherupdated with new information and procedure
- Bulletin:
- SERVICE INSTRUCT
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Supplier service bulletin sent to customers regarding potential brake caliper issue.
- Bulletin:
- SMB00-337-2017-1
- Component:
- 350000 equipment
- Summary:
- Volvo cars service and parts business service manager bulletin title : workshop systems requirements and guidelines vida in 2015 , peer - to - peer infrastructure group : no : issuing department : car market : united states and canada 00 33
- Bulletin:
- SMB00-325-2017-0
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Service manager bulletin title : service action notification re - mails group : no : issuing department : car market : product safety & compliance united states and canada 00 325 reference bulletins : date : smb00 - 323 and smb00 - 323a yea
- Bulletin:
- SMB00-288-2017-0
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- The warranty retailer counseling process (wrcp) is used to gauge individual retailer performance on objective measures over time. by setting clear performance expectations and parameters and assisting retailers in focusing on individual pro
- Bulletin:
- SMB00-354-2017-0
- Component:
- 350000 equipment
- Summary:
- Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. each repair line must have a separate and identifiable time punch for the respective repair for all
- Bulletin:
- TJ19245114
- Component:
- 160000 structure
- Summary:
- Volvo cars service and parts business technical journal title : vehicle type and platform identification ref no : issuing department : car market : united states and canada tj 19245 technical service partner : issue date : 3 us 7510 volvo c
- Bulletin:
- SPJ33152
- Component:
- 350000 equipment
- Summary:
- This is a service product journal:
- Bulletin:
- ST-111A
- Component:
- 350000 equipment
- Summary:
- Midtronics psc-550s and psc-700 vehicle power supply information
- Bulletin:
- SPJ33152
- Component:
- 350000 equipment
- Summary:
- This is a service product journal:
- Bulletin:
- ST-111A
- Component:
- 110000 electrical system
- Summary:
- Midtronics psc-550s and psc-700 vehicle power supply information
- Bulletin:
- TJ31543.4.4
- Component:
- 118000 electrical system: software
- Summary:
- This is a technical journal: this journal is a guide for performing software downloads. service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other veh
- Bulletin:
- SMB88-001A
- Component:
- 150000 seat belts
- Summary:
- This bulletin is a service manager bulletin. seat belt extender.
- Bulletin:
- TJ19245114
- Component:
- 350000 equipment
- Summary:
- Volvo cars service and parts business technical journal title : vehicle type and platform identification ref no : issuing department : car market : united states and canada tj 19245 technical service partner : issue date : 3 us 7510 volvo c
- Bulletin:
- TJ33057
- Component:
- 110000 electrical system
- Summary:
- This is a technical journal: configuration test software
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