2002 INTERNATIONAL 4800 Recalls (4)

Campaign:: 02V135002 on 09/05/2002
Component:: Service brakes, air:supply:check valve
Manufactured:: 08/10/1997 - 01/27/2002
Affected:: 108,560
Defect:: On certain medium and heavy duty trucks, a brass fitting connects the double check valve to the brake relay valve. with certain inputs to the vehicle, the weight of the check valve on the fitting can cause the assembly to resonate. the subject vibration can cause excessive strain levels in the fitting, which could eventually fatigue and fail.
Consequence:: If the fitting breaks, the rear service brakes will cease to operate without warning, resulting in an extended stopping distance, increasing the risk of a crash.
Correction:: Dealers will install a kit to remount the double check valve with a flexible hose on the majority of vehicles. on a small number of units with clearance issues or traction control, a kit with a new relay valve that has a built-in double check valve will be installed. owner notification began september 11, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:: Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:: 03V137000 on 04/21/2003
Component:: Service brakes, air
Manufactured:: 02/11/1998 - 01/27/2002
Affected:: 2,818
Defect:: On certain heavy duty trucks, a brass fitting connects the double check valve to the brake relay valve. with certain inputs to the vehicle, the weight of the check valve on the fitting can cause the assembly to resonate. the subject vibration can cause excessive strain levels in the fitting, which could eventually fatigue and fail.
Consequence:: If the fitting breaks, the rear service brakes will cease to operate without warning, resulting in an extended stopping distance, increasing the risk of a crash.
Correction:: Dealers will install a kit to remount the double check valve with a flexible hose on the majority of vehicles. on a small number of units with clearance issues or traction control, a kit with a new relay valve that has a built-in double check valve will be installed. owner notification began on april 18, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:: International recall no.02506. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:: 03V415000 on 10/28/2003
Component:: Power train:driveline:driveshaft
Manufactured:: 06/29/1999 - 05/27/2002
Affected:: 596
Defect:: On certain 4x4 vehicles equipped with a fabco tc-200 transfer case, an excessive front drive shaft angle may cause accelerated wear and failure of the drive shaft and related components.
Consequence:: This failure can cause the front drive shaft to become separated from the vehicle without warning and fall into the path of other vehicles on the highway resulting in property damage, personal injury, or death.
Correction:: Dealers will inspect and replace the existing front drive shaft with a double-cardan type shaft. the owners will be notified beginning on february 28, 2005, concerning the final remedy for these vehicles. owners should contact international truck at 1-800-448-7825. interim notices were mailed to owners during december 2003. an additional interim notice was mailed to owners during july 2004, advising owners of the repair procedures but no parts will be available until december 2004.
Notes:: International recall no. 05501 (previously 03516).customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:: 15V169000 on 03/23/2015
Component:: Power train:driveline:driveshaft
Manufactured:: 06/29/1999 - 05/27/2002
Affected:: 500
Defect:: Navistar, inc. (navistar) is recalling certain model year 1999-2002 international 4800 4x4 trucks manufactured june 30, 1999, through may 28, 2002, and equipped with fabco tc-200 transfer cases. the field remedy that these vehicles received as part of navistar recall 05501 (nhtsa recall number 03v-415), a double cardan front driveshaft, may seize under certain conditions.
Consequence:: If the double cardan joint of the driveshaft seizes, the front driveshaft may separate and under certain conditions, potentially cause a front axle lockup, increasing the risk of a crash.
Correction:: Navistar will notify owners, and dealers will install front driveshaft guards at both ends of the shaft and lockout front wheel hubs. any drive shaft that is found with loose or binding double cardan joints at either end will be replaced, free of charge. the recall began on june 16, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15506. note: this recall supersedes recall 14v-520 which provided an interim-only remedy of disconnecting the front driveshaft.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2002 INTERNATIONAL 4800 TSBs (32)

Bulletin:: IK-1600149
Component:: 350000 equipment
Summary:: International (navistar): the adhesive patch, used on one piece sunshade, fails, and the sunshade mounting bracket, used on model day cabs, comes off. *pe updated 5/9/12 *js updated 05/07/13 *js updated 11/14/2013 *js
Bulletin:: IK-1500051
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:: REC14514
Component:: 100000 power train
Summary:: Retired 6/15/2015. interim action for the double cardan driveshaft to the front axle may possibly fail without warning. replaced by final remedy rec15506.
Bulletin:: IK1200029
Component:: 062100 engine and engine cooling:cooling system:radiator assembly
Summary:: Radiator internal restriction and flush procedure
Bulletin:: REC15506
Component:: 105000 power train:driveline
Summary:: A seized double cardan joint can cause either the driveline joint to fail, or a non-axial rotation could result in the shaft breaking in the tube section of the shaft.
Bulletin:: IK1201360
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:: IK1201363
Component:: 070000 fuel system, gasoline
Summary:: Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:: IK1900022
Component:: 353600 equipment:air conditioner
Summary:: A/c refrigerant and oil capacities
Bulletin:: IK2700090
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand ez-tech download center
Bulletin:: IK2700100
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand eztech
Bulletin:: IK2900030
Component:: 118000 electrical system: software
Summary:: Dealer ez-tech and diagnostic software support resource center
Bulletin:: IK0800341
Component:: 110000 electrical system
Summary:: Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1200921
Component:: 118000 electrical system: software
Summary:: Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:: IK1201009
Component:: 060000 engine (pws)
Summary:: Winter front usage
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities
Bulletin:: IK2700100
Component:: 118000 electrical system: software
Summary:: Oncommand ez-tech
Bulletin:: IK4300001
Component:: 118000 electrical system: software
Summary:: Updating oncommand link with accelerator
Bulletin:: IK0500038
Component:: 010000 steering
Summary:: Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:: IK0500058
Component:: 010000 steering
Summary:: Steering fluids
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800351
Component:: 118000 electrical system: software
Summary:: J1939 data link source address information
Bulletin:: IK1201248
Component:: 062000 engine and engine cooling:cooling system
Summary:: Cooling system flush procedure
Bulletin:: IK2500511
Component:: 118000 electrical system: software
Summary:: Using supplier software to check dtcs
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:: IK0700097
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:: IK0800546
Component:: 060000 engine and engine cooling
Summary:: Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:: IK0800080
Component:: 353000 equipment:electrical
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800475
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Radio diagnostics and information
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:: IK1900022
Component:: 060000 engine (pws)
Summary:: A/c refrigerant and oil capacities

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