2002 INTERNATIONAL 4300 Recalls (9)

Campaign:
01V353000 on 11/29/2001
Component:
Steering
Manufactured:
09/03/2001 - 09/18/2001
Affected:
558
Defect:
Vehicle description: trucks. an incorrect grade 5 flange-nut was installed in place of a grade 8 nut and flat washer on the yoke pinch bolt that holds the connection between the lower end of the i-shaft and the steering gear.
Consequence:
If the pinch bolt nut experiences thread stripping, the yoke connection of the steering shaft to the steering gear box could fail and possibly result in loss of steering control.
Correction:
Dealers will replace the grade 5 pinch bolt nut with the correct grade 8 nut and washer on all vehicles. owner notification began december 17, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V054000 on 02/26/2002
Component:
Suspension:rear
Manufactured:
10/23/2000 - 10/29/2001
Affected:
1,442
Defect:
On certain heavy duty trucks equipped with iros rear air suspensions, during assembly, four bolts and nuts holding the main support member bushing bar pins to the main support member hangers were incorrectly tightened.
Consequence:
The nuts could work loose or fall off allowing the bolts to fatigue and fail the connection between a main support member bushing and frame hanger. separation of the main support member assembly from the frame mounted hanger bracket could result increasing the risk of sudden loss of control of the vehicle.
Correction:
Dealers will install four new nuts and bolts and tighten to specification. owner notification began march 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V094000 on 03/26/2002
Component:
Electrical system:starter assembly
Manufactured:
12/16/2001 - 01/02/2002
Affected:
338
Defect:
Certain trucks equipped with engine starters (code 08wwn or 08wwp) built by leece-neville. these starters have a defective terminal adapter stud. the stud is used only at the positive battery connection to the starter solenoid. it was designed to be screwed on over the existing stud to increase the stud diameter to accommodate the larger size of the positive battery cable terminal. the adapter stud was weakened when the hole was drilled too deep.
Consequence:
This could lead to a direct electrical short to the batteries. if the stud breaks off, the positive battery cable could short directly to ground, which can generate heat and sparks causing a fire.
Correction:
Dealers will replace the adapter stud. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Consumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V095000 on 03/26/2002
Component:
Steering:linkages:link:drag:connection
Manufactured:
01/24/2002 - 01/30/2002
Affected:
155
Defect:
On certain trucks, the cotter pin that goes through the drag link ball stud at the connection to the pitman arm is missing. this pin prevents the castle nut from loosening.
Consequence:
If the nut loosens and comes completely off the drag link ball stud, the drag link could detach resulting in a loss of steering control.
Correction:
Dealers will inspect the vehicle and install a cotter pin if it is missing. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Consumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V174000 on 07/21/2002
Component:
Power train:clutch assembly
Manufactured:
10/25/2000 - 05/29/2002
Affected:
13,052
Defect:
On certain heavy duty trucks equipped with manual transmissions, lower clutch rods with turnbuckles are failing from fatigue near the turnbuckle due to bending forces experienced during each clutch pedal cycle.
Consequence:
The clutch rod can break without warning and make it difficult to shift and if the clutch rod breaks while the vehicle is stopped or decelerating, the vehicle could lunge unexpectedly in the direction of the selected gear, increasing the risk of a crash.
Correction:
Dealers will replace the clutch rod assembly with a solid rod design that does not have a turnbuckle. owner notification began july 19, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V260000 on 09/25/2002
Component:
Parking brake:conventional
Manufactured:
11/15/2000 - 04/18/2002
Affected:
11,204
Defect:
On certain medium and heavy duty trucks built with driveline parking brake codes 04gar, the parking brake assembly may not hold the vehicle in position when set. factors contributing to this possibility are as follows: (1) cracked or broken cams; (2) loose or broken anchor bolts; (3) initial shoe diameter not set properly during assembly, which can lead to progressive component damage; (4) bent adjuster levers that cannot function; or (5) automatic adjuster cables that are disconnected.
Consequence:
If the parking brake does not function properly, the vehicle could roll, without warning, after the parking brake lever has been set, increasing the risk of a crash.
Correction:
Dealers will replace the cam, lever, and bolt. owner notification began december 30, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
03V062000 on 03/04/2003
Component:
Service brakes, hydraulic:foundation components:disc
Manufactured:
03/31/1997 - 06/02/2002
Affected:
35,074
Defect:
On certain school and transit buses built with bosch zero offset pin slide (zops) hydraulic disc brakes, the zops hydraulic disc brakes may experience calipers sticking in the applied position, which can result in excessive or abnormal heat generation at one or more of the brakes.
Consequence:
The combination of the following factors may collectively result in an unreasonable risk to motor vehicle safety: potential fire at a wheel end, high incident rates of stuck calipers, and evacuation and containment concerns relating to multiple passengers.
Correction:
International will notify its customers and repair the buses free of charge. the recall began october 29, 2004.
Notes:
International recall no. 03502/04501.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
03V161000 on 04/29/2003
Component:
Visibility:windshield wiper/washer
Manufactured:
10/23/2000 - 10/14/2001
Affected:
15,354
Defect:
Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 104, "windshield wiping and washing systems." due to the design of the windshield washer pump motor circuit, the system's ability to function is impaired when it is full of frozen water and the pump motor shaft is locked or frozen (cannot rotate).
Consequence:
Any resultant reduced visibility could cause a crash.
Correction:
Dealers will install a new 10 amp fuse in place of the 5 amp fuse and a new 10 amp label will be placed over the original 5 amp designation on the fuse panel label. owner notification began on june 27, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
International recall no. 01516.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
03V317000 on 08/27/2003
Component:
Service brakes, air:supply:hoses, lines/piping, and fittings
Manufactured:
02/18/2001 - 07/21/2003
Affected:
686
Defect:
Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the primary and secondary air supply hoses from the foot valve to the primary and secondary air tanks were improperly routed at the tank.
Consequence:
If the primary air circuit is damaged, the brakes will not apply when the brake pedal is depressed increasing the risk of a crash.
Correction:
Dealers will inspect and repair vehicles. owner notification will be completed by october 3, 2003. owners who take their vehicle to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
International recall no.03514. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

2002 INTERNATIONAL 4300 TSBs (36)

Bulletin:
0308
Component:
110000 electrical system
Summary:
Instrument cluster pto indicator light activation while using in-cab or remote engine speed control. various models including the 7600 and 8600. *tt
Bulletin:
0310
Component:
103000 power train:automatic transmission
Summary:
Hanging shifts/poor shift quality with allison 2000, 2400 and md automatic transmissions. *tt
Bulletin:
03903
Component:
061000 engine and engine cooling:engine
Summary:
Allison transmission upshifting complaints in international 4300 and 4400 models with dt 466 engines built in escobedo between july 25, 2002 and november 22, 2002. *tt
Bulletin:
04901
Component:
061000 engine and engine cooling:engine
Summary:
High pressure oil pump fitting and plug leakage in international truck and bus models built between march 1, 2002 and october 15, 2002 with international dt 466e and 530e engines. models ic bus, 3000fe, 3000re, 3200, 3800, 4300, 4400, 7300
Bulletin:
0438
Component:
110000 electrical system
Summary:
Hvac setting fault code 613-14-1-6 prematurely. *mj
Bulletin:
051501
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Dual fuel tank transfer pump system with two wire fuel transfer pump troubleshooting. international. *tt
Bulletin:
IK-0800219
Component:
060000 engine (pws)
Summary:
International/navistar: a new design aps sensors (accelerator position sensor) has been developed to replaced open/closed ivs switches in old sensors. *pe updated 11/6/2013 *js updated 1/27/15. *pe
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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