2002 INTERNATIONAL 4200 Recalls (7)
- Campaign:
- 02V094000 on 03/26/2002
- Component:
- Electrical system:starter assembly
- Manufactured:
- 12/16/2001 - 01/02/2002
- Affected:
- 338
- Defect:
- Certain trucks equipped with engine starters (code 08wwn or 08wwp) built by leece-neville. these starters have a defective terminal adapter stud. the stud is used only at the positive battery connection to the starter solenoid. it was designed to be screwed on over the existing stud to increase the stud diameter to accommodate the larger size of the positive battery cable terminal. the adapter stud was weakened when the hole was drilled too deep.
- Consequence:
- This could lead to a direct electrical short to the batteries. if the stud breaks off, the positive battery cable could short directly to ground, which can generate heat and sparks causing a fire.
- Correction:
- Dealers will replace the adapter stud. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- Consumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 02V095000 on 03/26/2002
- Component:
- Steering:linkages:link:drag:connection
- Manufactured:
- 01/24/2002 - 01/30/2002
- Affected:
- 155
- Defect:
- On certain trucks, the cotter pin that goes through the drag link ball stud at the connection to the pitman arm is missing. this pin prevents the castle nut from loosening.
- Consequence:
- If the nut loosens and comes completely off the drag link ball stud, the drag link could detach resulting in a loss of steering control.
- Correction:
- Dealers will inspect the vehicle and install a cotter pin if it is missing. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- Consumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 02V204000 on 07/31/2002
- Component:
- Engine and engine cooling:engine
- Manufactured:
- 09/20/2001 - 06/25/2002
- Affected:
- 1,054
- Defect:
- On certain school buses and heavy duty trucks built with international vt365 engines and manufactured at international diesel of alabama. the injector driver modules (idm) built for the vt365 engines could have missing vibration damping/retention shells and a missing hot-melt process on the dc/dc boards.
- Consequence:
- The missing shells could allow the larger electronic components to become loose and possible break off inside the module during engine operation. depending on what electrical component comes off, the effect on engine operation could result in rough running, loss of power, no start, or in the most severe case, immediate engine shut down without warning, increasing the risk of a crash.
- Correction:
- Dealers will replace the idm modules. owner notification began october 28, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 02V260000 on 09/25/2002
- Component:
- Parking brake:conventional
- Manufactured:
- 11/15/2000 - 04/18/2002
- Affected:
- 11,204
- Defect:
- On certain medium and heavy duty trucks built with driveline parking brake codes 04gar, the parking brake assembly may not hold the vehicle in position when set. factors contributing to this possibility are as follows: (1) cracked or broken cams; (2) loose or broken anchor bolts; (3) initial shoe diameter not set properly during assembly, which can lead to progressive component damage; (4) bent adjuster levers that cannot function; or (5) automatic adjuster cables that are disconnected.
- Consequence:
- If the parking brake does not function properly, the vehicle could roll, without warning, after the parking brake lever has been set, increasing the risk of a crash.
- Correction:
- Dealers will replace the cam, lever, and bolt. owner notification began december 30, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V062000 on 03/04/2003
- Component:
- Service brakes, hydraulic:foundation components:disc
- Manufactured:
- 03/31/1997 - 06/02/2002
- Affected:
- 35,074
- Defect:
- On certain school and transit buses built with bosch zero offset pin slide (zops) hydraulic disc brakes, the zops hydraulic disc brakes may experience calipers sticking in the applied position, which can result in excessive or abnormal heat generation at one or more of the brakes.
- Consequence:
- The combination of the following factors may collectively result in an unreasonable risk to motor vehicle safety: potential fire at a wheel end, high incident rates of stuck calipers, and evacuation and containment concerns relating to multiple passengers.
- Correction:
- International will notify its customers and repair the buses free of charge. the recall began october 29, 2004.
- Notes:
- International recall no. 03502/04501.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V317000 on 08/27/2003
- Component:
- Service brakes, air:supply:hoses, lines/piping, and fittings
- Manufactured:
- 02/18/2001 - 07/21/2003
- Affected:
- 686
- Defect:
- Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the primary and secondary air supply hoses from the foot valve to the primary and secondary air tanks were improperly routed at the tank.
- Consequence:
- If the primary air circuit is damaged, the brakes will not apply when the brake pedal is depressed increasing the risk of a crash.
- Correction:
- Dealers will inspect and repair vehicles. owner notification will be completed by october 3, 2003. owners who take their vehicle to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- International recall no.03514. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V414000 on 10/28/2003
- Component:
- Service brakes, air:supply:compressor
- Manufactured:
- 09/30/2002 - 09/14/2003
- Affected:
- 924
- Defect:
- On certain trucks equipped with v8 engines and air brakes or air operated park brakes, a stand-off bracket was not installed. the bracket supports the copper air compressor discharge tube. normal vehicle and engine vibration can cause the unsupported copper tube to fail at or near the air compressor connection.
- Consequence:
- A failed compressor discharge tube could deplete the air system and may cause the parking brakes to apply. this condition could cause the vehicle to slow down or stop unexpectedly and result in a crash.
- Correction:
- Dealers will inspect and repair the stand-off bracket as necessary. owner notification is expected to begin during december 2003. owners should contact international truck at 1-800-448-7825.
- Notes:
- International recall no. 03515.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
2002 INTERNATIONAL 4200 TSBs (33)
- Bulletin:
- 0438
- Component:
- 110000 electrical system
- Summary:
- Hvac setting fault code 613-14-1-6 prematurely. *mj
- Bulletin:
- 041607
- Component:
- 353600 equipment:air conditioner
- Summary:
- Criteria for conditioning accumulator replacement on hpv models. *tt
- Bulletin:
- 051501
- Component:
- 091100 fuel system, other:storage:tank assembly
- Summary:
- Dual fuel tank transfer pump system with two wire fuel transfer pump troubleshooting. international. *tt
- Bulletin:
- 06903
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Replace power steering gear train gears in international vt 365 engines in 3200, 4200 models built between november 1, 2001 and december 31, 2002. *kb
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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