2002 FORD E SERIES Recall

Campaign:
03V094000 on 03/17/2003
Component:
Structure
Manufactured:
07/31/2000 - 03/02/2003
Affected:
3,674
Defect:
Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. these units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.
Consequence:
This overheating condition can cause the running board to melt or cause a fire.
Correction:
Dealers will replace the wiring harness on these running boards. owner notification began march 7, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

2002 FORD E SERIES TSBs (87)

Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01181
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Brake shift interlock.*jb
Bulletin:
15255
Component:
116200 electrical system:ignition:module
Summary:
Concerns with diagnostic trouble codes p1516, p1518, p1519, and p1520. *tt
Bulletin:
012113
Component:
116100 electrical system:ignition:switch
Summary:
Some ignition switch lock cylinder assemblies may exhibit rougness and / or excess effort in turning, key does not fully return from start, a malfunction indicator lamp may illuminate with p0500, p1502 and u1039 stored in powertrian control
Bulletin:
01205
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt
Bulletin:
0214
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt
Bulletin:
15355
Component:
116200 electrical system:ignition:module
Summary:
Some vehicles equipped with 7.3l di engine may exhibit false diagnostic trouble codes p1105, p1106 (upper and lower alternator faults). *tt
Bulletin:
01234
Component:
116200 electrical system:ignition:module
Summary:
Some vehicles equipped with aftermarket high-current devices may exhibit diagnostic trouble codes b1876, b1880, b1915 and/or b1920 airbag electronic crash sensor module. *tt
Bulletin:
15373
Component:
980000 unknown or other
Summary:
Some vehicles may run rough at cruise or momentarily after stopping, a check engine light,and p030x codes. *tt
Bulletin:
15397
Component:
062000 engine and engine cooling:cooling system
Summary:
Some vehicles may exhibit a condition of oil contamination in cooling system. *tt
Bulletin:
15398
Component:
062000 engine and engine cooling:cooling system
Summary:
Some vehicles may exhibit a coolant leak due to a broken radiator hose clamp. *tt
Bulletin:
01246
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine oil system priming procedures, service tips for reports of premature engine failure. *tt
Bulletin:
15597
Component:
980000 unknown or other
Summary:
Concerns with malfunction indicator lamp illuminated with p0171 - p0174 or p0172 - p0175 codes with reduced performance and poor fuel economy. *tt
Bulletin:
15621
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Some vehicles with the rear seat entertainment system may exhibit an inoperative condition. *tt
Bulletin:
02T49
Component:
355100 equipment:other:labels
Summary:
Subject regarding service engine soon (ses) lamp illuminated with diagnostic trouble code (dtc) p1441 set in pcm history (install new pcm calibration) *jg
Bulletin:
02E20
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Subject regarding demonstration/ delivery hold: powertrain control module reprogramming. *jg
Bulletin:
02L09
Component:
355100 equipment:other:labels
Summary:
Subject regarding incorrect vehicle emission information label installed . *jg
Bulletin:
02168
Component:
020000 suspension
Summary:
Reports that certain vehicles appear to be dogtracking. *tt
Bulletin:
0253
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Subject regarding alternative fuel vehicle compressed natural gas tank inspection. *tt
Bulletin:
0256
Component:
980000 unknown or other
Summary:
This bulletin involves proper procedures for preparation of service sheet metal parts coated with electro deposition primer (e-coat). *tt
Bulletin:
0258
Component:
100000 power train
Summary:
Inoperative or inacurrate speedometer, 4x4 lamp illuminatd, and / or diagnostic trouble code p1635 or p1639. *tt
Bulletin:
0245
Component:
111000 electrical system:battery
Summary:
Information regarding discharged battery charging service tips and guidelines. *tt
Bulletin:
02108
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles equipped with the 5.4l 2v engine may exhibit a whistling noise fromthe formed nylon tube inthe idle-air bypass flow circuit. *tt
Bulletin:
16170
Component:
980000 unknown or other
Summary:
Some vehicles equipped with a 4r100 transmission and built between january 1, 2001 and may 1, 2002 may exhibit flashing transmission control indicator lamp and any or all torque converter clutch diagnostic trouble codes p0740, p0741, p0743,
Bulletin:
16040
Component:
010000 steering
Summary:
Experiencing a clicking / popping noise from the upper steering column area when turning the steering wheel. *tt
Bulletin:
16041
Component:
980000 unknown or other
Summary:
Some vehicles may exhibit a malfunction indicator lamp on with either p0171 - p0174 or p0172 - p0175 codes with reduced performance and poor fuel economy. *tt
Bulletin:
16087
Component:
980000 unknown or other
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes p0740, p0741, p0743, and p1744 (torque converter clutch). *tt
Bulletin:
15686
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Concerns of diagnostic trouble code p1280 retrived fromthe power train control module (pcm). *tt
Bulletin:
15761
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some dedicated cng vehicles may exhibit driveability conditions of hard start / no start / rough running. *tt
Bulletin:
020503
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Guidance for cng tank inspection for vehicles produced after december 2, 1996. *tt update. *tt
Bulletin:
870197
Component:
061000 engine and engine cooling:engine
Summary:
Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt
Bulletin:
0361
Component:
060000 engine and engine cooling
Summary:
Malfunction indicator lamp on with or without rough running, lack of power, surge or poor fuel economy with diagnostic trouble codes p0401, p0402, p1400, p1401. *tt *jb
Bulletin:
0342
Component:
090000 fuel system, other
Summary:
Possible fuel leak may occur at the fuel fill valve, on some dedicated cng vehicles. *tt *jb
Bulletin:
0322
Component:
061000 engine and engine cooling:engine
Summary:
Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401, or runs rough, lacks power, surge, poor fuel economy, and the above listed dtcs without
Bulletin:
030402
Component:
090000 fuel system, other
Summary:
On some dedicated cng vehicles, a possible fuel leak may occur at the fuel fill valve. revised service parts. *tt
Bulletin:
16916
Component:
110000 electrical system
Summary:
Repeated blown fuses for rear in vehicle circuits with inoperative rear brake or tail lamps. *tt
Bulletin:
16776
Component:
126200 exterior lighting:turn signal:switch
Summary:
Servicing multifunction switch wiring interference. *tt
Bulletin:
16818
Component:
180000 vehicle speed control
Summary:
Throttle control splash shield installation requirements. *tt
Bulletin:
0398
Component:
090000 fuel system, other
Summary:
Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt
Bulletin:
03164
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles, equipped with the 4.6l 2v engine, with an engine build date prior to 8/29/03 may exhibit an engine tick noise that is present at all temperatures during idle. 2004 models included. *tt
Bulletin:
17079
Component:
060000 engine and engine cooling
Summary:
Water pump pulley bolts loosening. *tt
Bulletin:
03144
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included. *tt
Bulletin:
031410
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Turbo pedestal seal oil leak around the exhaust back pressure (ebp) actuator. 2003 super duty f series included. *tt
Bulletin:
03171
Component:
061000 engine and engine cooling:engine
Summary:
7.3l diesel high pressure oil pump leak. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
03183
Component:
180000 vehicle speed control
Summary:
Dedicated compressed natural gas (cng) rough idle or no start when cold vehicles equipped with dedicated 4.6l or 5.4l cng engine only. *tt
Bulletin:
03192
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Leak oil around the exhaust backpressure actuator (ebp) - 7.3l diesel turbocharger pedestals. *tt
Bulletin:
032145
Component:
061000 engine and engine cooling:engine
Summary:
External oil leak diagnosis for 7.3l dit engines. various models including 2003 super duty f series. *tt
Bulletin:
032146
Component:
061000 engine and engine cooling:engine
Summary:
Engine oil pan corrosion on vehicles equipped with the 7.3l diesel engine. various models including 2003 super duty f series. *tt
Bulletin:
032148
Component:
100000 power train
Summary:
Some 7.3l dit vehicles may exhibit the occurrence of p0340 camshaft position sensor false diagnostic trouble code (dtc). others may exhibit a late 4r100 3-4 shift (hanging in 3rd gear) at light throttle due to potential lack of converter l
Bulletin:
032150
Component:
061000 engine and engine cooling:engine
Summary:
High pressure oil pump leak on vehicles equipped with 7.3l diesel engine. *tt
Bulletin:
032151
Component:
061000 engine and engine cooling:engine
Summary:
Some 7.3l diesel turbocharger pedestals may leak oil around the exhaust back pressure actuator (ebp). *tt this article supersedes tsb 03-21-51 dated 10/30/2003. *tt
Bulletin:
16589
Component:
061000 engine and engine cooling:engine
Summary:
Gradual loss of power at cruise. ford special service message. various models including 2003 super duty f series. *tt
Bulletin:
17023
Component:
980000 unknown or other
Summary:
No turbine shaft speed (tss) displayed using ngs or wds. *tt
Bulletin:
03206
Component:
061000 engine and engine cooling:engine
Summary:
Some dedicated cng vehicles may exhibit various driveability conditions due to a loss of injector performance, resulting from fuel quality. loss of power at heavy load, diagnostic trouble codes (dtcs) for lean fuel, rough idle, hard start,
Bulletin:
17254
Component:
010000 steering
Summary:
Clicking/popping noise from upper steering column area when turning. 2004 e series and explorer sport trac also included. *tt
Bulletin:
17259
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle and/or misfire with diagnostic trouble code p0316 after an overnight soak in extreme cold and high humidity conditions. *tt
Bulletin:
16515
Component:
010000 steering
Summary:
Oil leak at high pressure pump fittings and/or plug. this includes super duty f-series. oasis. *tt
Bulletin:
17520
Component:
021000 suspension:front
Summary:
Clunk from front suspension. *tt
Bulletin:
03223
Component:
110000 electrical system
Summary:
Streamlined diagnostic procedure for vehicles with malfunction indicator lamp on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy. *tt
Bulletin:
03236
Component:
110000 electrical system
Summary:
Diagnostic trouble codes (dtc) b1876, b1880, b1915 and/or b1920 airbag electronic crash sensor (ecs) module on vehicles equipped with aftermarket high current devices. *tt
Bulletin:
17320
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Broken exhaust manifold studs. *tt
Bulletin:
17385
Component:
141100 air bags:frontal:sensor/control module
Summary:
Air bag lamp illuminated. *tt
Bulletin:
03256
Component:
061000 engine and engine cooling:engine
Summary:
Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
Bulletin:
03261
Component:
103000 power train:automatic transmission
Summary:
New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip. *tt
Bulletin:
02221
Component:
061000 engine and engine cooling:engine
Summary:
Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj
Bulletin:
02227
Component:
061000 engine and engine cooling:engine
Summary:
Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj
Bulletin:
16403
Component:
061000 engine and engine cooling:engine
Summary:
Engine-light tick or rattle type noise from engine after cold start. *mj
Bulletin:
16407
Component:
062000 engine and engine cooling:cooling system
Summary:
Water pump pulley bolts loose. *mj
Bulletin:
0484
Component:
162000 structure:body
Summary:
Chassis component torque update for e-coated frames. *tt
Bulletin:
17777
Component:
022140 suspension:rear:springs:leaf spring assembly
Summary:
Rear leaf spring noise. *tt
Bulletin:
02174
Component:
162000 structure:body
Summary:
Body-waterleak-cowl to dash washleak-water accumulation and/or leak at the driver's floor pan area. *mj
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj
Bulletin:
17905
Component:
106000 power train:axle assembly
Summary:
Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
16309
Component:
353600 equipment:air conditioner
Summary:
High side pressure fluctuations on vehicles equipped with a fixed scroll a/c compressor. *tt
Bulletin:
18376
Component:
103000 power train:automatic transmission
Summary:
A cold weather reverse engagement stall. *tt
Bulletin:
04228
Component:
060000 engine and engine cooling
Summary:
Hard start or no start. *eh
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
04266
Component:
105000 power train:driveline
Summary:
A driveline clunk or bump when starting from a stop. *tt
Bulletin:
05417
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:
0554
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
07212
Component:
061000 engine and engine cooling:engine
Summary:
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:
TSB-11-11-21
Component:
061000 engine and engine cooling:engine
Summary:
Ford: the blower motor on some vehicles are operating either incorrectly or not operating or just functioning on one speed. *pe

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