1999 VOLVO VHD Recall

Campaign:
02V037005 on 08/14/2002
Component:
Steering:linkages:tie rod assembly
Manufactured:
06/13/1999 - 08/30/2000
Affected:
19,915
Defect:
On some heavy duty class 8 vehicles equipped with arvinmeritor axle assemblies which may have been manufactured with trw model 20edl ball sockets, the tie rod ball-socket bearings have a below specification case depth and/or hardness which can lead to premature wear out of the socket in some applications.
Consequence:
If this condition occurs, the driver can lose steering control, possibly resulting in a vehicle crash.
Correction:
Dealers will replace the ball socket assemblies. this campaign supersedes nhtsa campaign nos. 01v-139.001 and 02v-037.002. owner notification began july 25, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo trucks at 1-800-528-6586.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

1999 VOLVO VHD TSBs (56)

Bulletin:
SP-215-014
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: engine update campaign for certain d13f engines (vn-2, vhd-2) consists of inspecting the camshaft and replacing the intake rocker arms, exhaust rocker arms, injector rocker arms, injector hold downs, and the injector sealing w
Bulletin:
FSB-873-014
Component:
353600 equipment:air conditioner
Summary:
Volvo truck: reports prompted the release of a replacement connector for the cab hvac motor resistor. replacement connector is supplied as kit part, which contains the connector body and the necessary terminals. model years unknown.
Bulletin:
SB-364-025
Component:
101000 power train:clutch assembly
Summary:
Volvo truck; clutch switch clip; it has been found that vn, vhd and vt vehicles use a spring clip to retain the clutch switch, may have an issue with the clutch switch moving or detaching from it's mount. *pe
Bulletin:
SB-261-017
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a
Bulletin:
SB-824-002
Component:
160000 structure
Summary:
Volvo truck: to reduce the potential for cab water intrusion, a cab cowl seal has been released by engineering. the seal part number 8083305 is positioned above the top edge of the cowl panel to divert water flow onto the cowl panel rathe
Bulletin:
FSB-255-023
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: connector pin, replacement. severe fretting damage of the engine variable geometry turbocharger actuator (engine vgt actuator) harness and turbine shaft speed sensor (tss) connector may cause an unreliable signal to the engin
Bulletin:
FSB-212-002
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: oil seepage at flywheel housing. this problem has already been solved in production, but the production solution is not compatible with previous generation flywheel housings. *js
Bulletin:
FSB-357-002
Component:
330000 interior lighting
Summary:
Volvo: light control module (lcm), reprogramming. on some volvo units equipped with clear led clearance lights in the sun visor, the may exhibit an active fault code mid 216 psid 49 fmi 5. this fault indicates a trailer marker open issue wh
Bulletin:
FSB-51-001
Component:
045000 service brakes, air:disc
Summary:
Volvo: the air disc brake, on some trucks, may experience thermal overload due to an over adjustment of normal pad wear compensation that maintains clearance running between brake pad and rotor. models vah, vhd, vn. no years listed.
Bulletin:
FSB-512-002
Component:
045000 service brakes, air:disc
Summary:
Volvo: on some trucks, air disc brake may experience a condition of thermal overload. thermal overload reduces running clearance between pad and rotor below desired level which is an over adjustment of normal pad wear compensation. model
Bulletin:
FSB 293-016
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Exhaust gas recirculation (egr) valve oil supply line, updated part
Bulletin:
FSB 210-001
Component:
355100 equipment:other:labels
Summary:
Engine data label
Bulletin:
FSB 284-047
Component:
114000 electrical system:wiring
Summary:
Oil level sensor harness wire splice
Bulletin:
SP 284-049
Component:
118000 electrical system: software
Summary:
Engine control module (ecm) software update
Bulletin:
FSB 432-014
Component:
103000 power train:automatic transmission
Summary:
Transmission ecu compatibility
Bulletin:
FSB 371-049
Component:
111100 electrical system:battery:cables
Summary:
Battery cable, routing
Bulletin:
FSB 375-010
Component:
220000 seats
Summary:
Seat harness routing (non-swivel) wires pulling away from clipping points
Bulletin:
FSB 375-011
Component:
220000 seats
Summary:
Seat harness routing (swivel) wires pulling away from clipping points
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 293-027
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Egr mass flow rate low, diagnostic trouble code
Bulletin:
FSB 431-010
Component:
350000 equipment
Summary:
Range synchronizer, repair
Bulletin:
FSB 811-005
Component:
350000 equipment
Summary:
Floor cracks repair (front panel)
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 215-003
Component:
350000 equipment
Summary:
Timing plate flange screw
Bulletin:
FSB 284-057
Component:
060000 engine (pws)
Summary:
High soot output
Bulletin:
FSB 222-004
Component:
060000 engine (pws)
Summary:
Oil filter housing
Bulletin:
FSB 432-013
Component:
355200 equipment:other:owners/service/other manual
Summary:
Amt high range cone replacement
Bulletin:
FSB 801-003
Component:
162300 structure:body:door
Summary:
Service door rust prevention
Bulletin:
FSB 593-012
Component:
355200 equipment:other:owners/service/other manual
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 234-018
Component:
070000 fuel system, gasoline
Summary:
Single fuel tank ventilation filter kit
Bulletin:
FSB 234-019
Component:
070000 fuel system, gasoline
Summary:
Dual fuel tanks ventilation filter kit
Bulletin:
FSB 210-045
Component:
110000 electrical system
Summary:
Regeneration in pto mode
Bulletin:
FSB 222-004
Component:
060000 engine (pws)
Summary:
Oil filter housing
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 293-022
Component:
060000 engine (pws)
Summary:
In the event that an egr temperature sensor replacement is required on a volvo d13h engine, a new routing configuration is required.
Bulletin:
SP 398-001
Component:
110000 electrical system
Summary:
On some trucks with the telematics gateway (tgw) system, the tgw control unit may not correctly communicate with the vehicle systems after restarting.
Bulletin:
SP2 284-036
Component:
118000 electrical system: software
Summary:
Software update, revise document
Bulletin:
SP 431-021
Component:
118000 electrical system: software
Summary:
Transmission ecu programming
Bulletin:
K24483157
Component:
110000 electrical system
Summary:
Diagnostic trouble codes ( dtc ) p208e and p103b logging with possible derate (scr inducement ) - us13 emissions and newer
Bulletin:
K42708399
Component:
355200 equipment:other:owners/service/other manual
Summary:
Diagnostic trouble code ( dtc ) p0422 lighting the malfunction indicator light ( mil ) - obd15 and obd16 chassis (non-common rail)updated to reflect release of fsb284-064 (above)
Bulletin:
K84412328
Component:
120000 exterior lighting
Summary:
Diagnostic trouble code ( dtc ) p249c intermittently lighting the malfunction indicator lamp ( mil ) - obd15 and obd16, model year ( my ) 2016 and 2017 chassisupdated to reflect release of fsb284-064 (above)
Bulletin:
K03179378
Component:
090000 fuel system, other
Summary:
Service only regen requested with no warning. active fault codes p24a4 / p10fe - obd15 and obd16 chassis; does not apply to us17 (common rail fuel system) chassisupdated to reflect release of fsb284-064 (above)
Bulletin:
K15164821
Component:
355200 equipment:other:owners/service/other manual
Summary:
Volvo chassis - diagnostic trouble code ( dtc ) p2002, diagnostic information - obd13 and newerupdated to reflect release of fsb284-064 (above)
Bulletin:
K27690302
Component:
120000 exterior lighting
Summary:
Volvo chassis - diagnostic trouble code ( dtc ) p226c intermittently lighting the malfunction indicator lamp ( mil ) - obd15 and obd16 conventional chassisupdated to reflect release of fsb284-064 (above)
Bulletin:
K86412082
Component:
110000 electrical system
Summary:
Engine diagnostic trouble codes ( dtc's ) p24a0 and p249f lighting the malfunction indicator lamp ( mil ) - obd15 (commonly model year 2016) and newerupdated to reflect release of fsb284-064 (above)
Bulletin:
K82320750
Component:
103000 power train:automatic transmission
Summary:
Automated manual transmission ( amt - f ) ( i-shift) clutch valve unit ( cvu ) makes intermittent buzzing noise with the key on and engine offchanged repair information to reflect new software available.
Bulletin:
K97651904
Component:
117000 digital instrument panel
Summary:
Volvo chassis - diagnostic trouble code ( dtc ) p2459 lighting the malfunction indicator lamp ( mil ); possible frequent regeneration requests - obd15 and newer chassisupdated to reflect release of fsb284-064 (above)
Bulletin:
K14637412
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
Diagnostic trouble code ( dtc ) p0194 - 00 - fuel rail pressure sensor ( rps ), circuit erratic, intermittent - us17 ( ghg17 ) emissions and newer ( common rail fuel system ); common model years 2017 and 2018changed repair instructions to r
Bulletin:
FSB284-064
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Ecm and acm reprogramming, obd2015
Bulletin:
K14701433
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
Diagnostic trouble code ( dtc ) p009e - 73 - fuel pressure relief control performance / stuck off - ghg17 ( us17 ) chassis with common rail fuel systemchanged repair instructions to reflect new procedures
Bulletin:
FSB216-002
Component:
060000 engine (pws)
Summary:
Flywheel resurfacing guidelines, i-shift
Bulletin:
K52326370
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
Volvo chassis - diesel exhaust fluid ( def ) contamination in fuel system, inspection and repair - us10 to us14 ( non-common rail fuel system ) removed information for common rail chassis - now has its own solution.
Bulletin:
K97651904
Component:
060000 engine (pws)
Summary:
Volvo chassis - diagnostic trouble code ( dtc ) p2459 lighting the malfunction indicator lamp ( mil ); possible frequent regeneration requests - obd15 and us14+obd16 (non-common rail) chassis, changed repair instructions to reflect obd16 so
Bulletin:
K24400052
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Volvo chassis - equipped with an automated manual transmission (amt, i-shift ) - error code 126 displayed in premium tech tool (ptt ) while performing the calibration procedure after the shift control housing has been removed and installed,
Bulletin:
K24483157
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Diagnostic trouble codes ( dtc ) p208e and p103b logging with possible derate ( scr inducement ) - obd15, us14+obd16 emissions and newer rewrote test procedure for better clarity.
Bulletin:
K14701433
Component:
080000 fuel system, diesel
Summary:
Diagnostic trouble code ( dtc ) p009e - 73 - fuel pressure relief control performance / stuck off - ghg17 ( us17 ) chassis with common rail fuel system, updated to reflect ghg17 software release

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