1997 PONTIAC SUNFIRE Recalls (9)

Campaign:
97V106000 on 06/29/1997
Component:
Wheels:space saver wheel
Manufactured:
03/31/1997 - 04/29/1997
Affected:
652
Defect:
Vehicle description: passenger vehicles. the compact spare tire assemblies were assembled with incorrect rims. if the spare tire is underinflated, the bead can separate from the rim causing a rapid loss of air. this does not comply with the requirements of fmvss no. 110, "tire selection and rims."
Consequence:
A rapid loss of air can increase the risk of a vehicle crash.
Correction:
Dealers will replace the rim on the compact spare tire assembly. owners are requested not to use the spare tire until the rim has been replaced.
Notes:
Owner notification:owner notification will begin during july 1997. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or pontiac at 1-800-762-2737.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
98V032000 on 02/24/1998
Component:
Structure:body
Manufactured:
03/31/1997 - 04/29/1997
Affected:
8
Defect:
Vehicle description: passenger vehicles. these vehicles were built with mis-located welds at the joint between the left rocker panel inner reinforcement and the body side ring. this does not meet the requirements of fmvss no. 214, "side door strength."
Consequence:
In the event of a vehicle crash, the sheet metal structure would not perform as desired increasing the risk of personal injury.
Correction:
Dealers will inspect the welds and, if necessary, place five welds between the involved panels and apply primer and topcoat finish materials.
Notes:
Owner notification is expected to begin during march 1998.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or pontiac at 1-800-762-2737.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
98V146000 on 06/29/1998
Component:
Air bags
Manufactured:
06/30/1996 - 05/30/1997
Affected:
675,302
Defect:
Vehicle description: passenger vehicles. because of certain calibrations in the air bag's sensing and diagnostic module, an inadvertent air bag deployment could occur in a low speed crash or when an object strikes the floor pan.
Consequence:
Air bags deploy with great force and can seriously injure unrestrained occupants who are too close to them.
Correction:
Dealers will recalibrate the air bag sensing and diagnostic module.
Notes:
Owner notification began during august 1998.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1022 or pontiac at 1-800-762-2737.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4326).
Campaign:
98V319000 on 12/16/1998
Component:
Suspension:rear
Manufactured:
05/31/1996 - 03/30/1997
Affected:
27,083
Defect:
Vehicle description: passenger vehicles. one of the rear suspension trailing arm bolts can fatigue and break.
Consequence:
If this were to occur while the vehicle was in motion, a loss of vehicle control can occur, increasing the risk of a crash.
Correction:
Dealers will replace the rear suspension trailing arm fasteners.
Notes:
Owner notification began december 28, 1998. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or pontiac at 1-800-762-2737. also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V070000 on 03/24/2002
Component:
Electrical system:ignition:switch
Manufactured:
06/30/1996 - 07/30/1997
Affected:
1,589,948
Defect:
On certain passenger vehicles. if the engine fails to start and the driver holds the key in the "start" position for an extended period, high current flows through the ignition switch, and sometimes produces enough heat to melt internal switch parts.
Consequence:
If the switch is damaged, a fire could occur in the steering column, even with the engine off and the key removed.
Correction:
Dealers will install a relay kit in these vehicles to prevent high current from flowing through the ignition switch. owner notification began march 27, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, pontiac at 1-800-762-2737, buick at 1-800-521-7300, or oldsmobile at 1-800-442-6537.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
02V286000 on 11/05/2002
Component:
Steering:rack and pinion
Manufactured:
06/30/1996 - 07/30/1997
Affected:
1,159,156
Defect:
Certain passenger vehicles and mini vans have lower pinion bearings in the power rack and pinion assembly in which the retainer tabs were not crimped properly. these and some other retainers used in vehicles assembled between january 1, 1996 and october 31, 1997, could fail and permit the ball bearings to escape.
Consequence:
If this occurs, the pinion shaft can be forced upward during left turns and back down as the steering wheel is moved back and to the right. if the pinion shaft moves further, the driver will need to exert more effort to turn the steering wheel, similar to a vehicle without power assisted steering. if the pinion shaft moves even further, the driver will require much higher effort to turn left and may not be able to turn the wheel as much as intended. with the maximum pinion shaft movement, which requires internal gear component damage, the driver can encounter high resistance to turning left, followed by unintended power assist to the right. in any of these conditions, a crash could occur.
Correction:
Dealers will install a new lower pinion bearing unless inspect of the existing bearing indicates that replacement of the gear assembly is necessary. owner notification began january 24, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, pontiac at 1-800-762-2737, or oldsmobile at 1-800-442-6537.
Notes:
Gm recall no. 02049.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E015000 on 02/25/2007
Component:
Fuel system, gasoline:delivery:fuel pump
Affected:
3,124
Defect:
Certain delphi aftermarket fuel pump modules / module reservoir assemblies (mra) that were sold for use on the above listed vehicles. during production the mras vent and fuel return tubes were reversed. this condition can result in the vehicle not running correctly (idle rough and/or stall) due to an overly rich fuel blend or the vehicle's evaporative emission carbon canister may leak fuel.
Consequence:
A stalled vehicle can increase the risk of a vehicle crash. a fuel leak can result in a fire.
Correction:
Delphi will notify owners and replace the defective mras free of charge. the recall began on march 20, 2007. owners can contact delphi at 1-877-335-7443.
Notes:
This recall only pertains to aftermarket delphi fuel pump modules and has no relation to any original equipment installed on vehicles manufactured by general motors corporation.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08E063000 on 10/19/2008
Component:
Steering
Affected:
3,855
Defect:
Dorman products is recalling 3,900 intermediate steering shafts dorman part nos. 425-151, 425-152, and 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of september 2007. these replacement steering shafts can be used on the vehicles listed above. the weld connecting the inner tube to the outer tube may be defective.
Consequence:
If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
Correction:
Dorman will notify owners and replace the steering shafts free of charge. the recall began on october 16, 2008. owners may contact dorman toll free at 1-800-523-2492.
Notes:
This recall only pertains to dorman's oe solutions brand name, balkamp's napa brand, and the platinum brand steering shafts and has no relation to any original equipment installed on vehicles manufactured by general motors corporation.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1997 PONTIAC SUNFIRE TSBs (82)

Bulletin:
676204
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant loss, visible coolant leakage, low coolant lamp on or coolant odor caused by coolant leakage. *tw
Bulletin:
638139
Component:
330000 interior lighting
Summary:
Interior dome light stays on all the time (reroute wire harness). *tw
Bulletin:
637205
Component:
105300 power train:driveline:driveshaft
Summary:
Leak in the axle seal area (shorten vent hose). *tw
Bulletin:
731601
Component:
221200 seats:front assembly:recliner
Summary:
Rattle/squeak from passenger (right) side of rear folding seatback area (reposition right hand frame arm). *tw
Bulletin:
733403
Component:
022400 suspension:rear:shock absorber
Summary:
Rear shock noise in trunk area - sounds like loose lumber. *tw
Bulletin:
631040A
Component:
162900 structure:body:roof and pillars
Summary:
Scuffed interior quarter trim panels on convertible tops (add loop fastener tape/re-stake reinforcement/add loop fastener). *tw
Bulletin:
677160
Component:
101000 power train:clutch assembly
Summary:
Delay engagement into drive after cold soak (replace with revised forward clutch housing assembly complete). *tw
Bulletin:
776109
Component:
061000 engine and engine cooling:engine
Summary:
Engine stall at cold start, rough idle, oil filter expansion, high oil pressure and engine misfire dtc's (replace oil pump with improved press relief valve bore). *tw
Bulletin:
731502
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Left hand mirror does not adjust when adjustment lever is moved (adjust lever to align with lever slide). *tw
Bulletin:
549001A
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Cln indicator appears on radio display and does not turn off (reset cln indicator with the eject button on tape). *tw
Bulletin:
970501776109
Component:
061000 engine and engine cooling:engine
Summary:
Exhibiting diagnostic trouble codes p0300, p0301, p0302, p0303, and p0304 indicating engine misfire conditions. *yc
Bulletin:
970501738309
Component:
060000 engine and engine cooling
Summary:
Concerns that low engine coolant light will illuminate during sustained driving. *yc
Bulletin:
9702019774T
Component:
060000 engine and engine cooling
Summary:
Various information regarding overnight cold soak conditions. *yc
Bulletin:
776001
Component:
061000 engine and engine cooling:engine
Summary:
Information concerning engine knock/rattle or tap noise before engine has reached operating temperature or under light load conditions at operating temperature (replace piston and/or rod assemblies). ak
Bulletin:
971101731616
Component:
220000 seats
Summary:
Comments that the seat belt latch slides to the seat belt anchor sleeve. *yc
Bulletin:
971101731060
Component:
162000 structure:body
Summary:
Various areas of the vehicle convertible top cover shows wear or permanent damage. *yc
Bulletin:
970801735026
Component:
036000 service brakes, hydraulic:antilock
Summary:
Comment that the abs light is on with diagnostic trouble codes (dtc's) 46 and 86 set as current or history. *yc
Bulletin:
971001731508
Component:
162000 structure:body
Summary:
Comments that the deck lid will not open when the interior remote release handle is pulled. *yc
Bulletin:
735018
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Comments that the rear brakes may drag/heat up or rear of car is squatting due to aggressive rear brake. *yc
Bulletin:
98731060A
Component:
162900 structure:body:roof and pillars
Summary:
Comments on the convertible top cover showing wear or permanent damage. *yc
Bulletin:
98636604A
Component:
063000 engine and engine cooling:exhaust system
Summary:
Some owners may comment that a metallic noise or
Bulletin:
98876121A
Component:
061000 engine and engine cooling:engine
Summary:
Vehicles may exhibit a clattering noise at idle speed originating from the timing chain and front cover area. *yc
Bulletin:
98731616A
Component:
220000 seats
Summary:
Seat belt latch slides to seat belt anchor sleeve. *yc
Bulletin:
98636604B
Component:
063000 engine and engine cooling:exhaust system
Summary:
Comments that a metallic noise on cold exhaust systems. *tt
Bulletin:
98836416
Component:
111000 electrical system:battery
Summary:
Conditions regarding weak or discharged battery, slow starting, gen or mil lamp on, various driveability symptoms. *yc
Bulletin:
98731069
Component:
162000 structure:body
Summary:
A rattle coming from the door(s) when the door window glass is lowered. *yc
Bulletin:
831522
Component:
162000 structure:body
Summary:
Rear compartment (trunk) lid latch difficult to unlock / open. *yc
Bulletin:
636604C
Component:
063000 engine and engine cooling:exhaust system
Summary:
Comments that a metallic noise or cold rap heard on cold exhaust system. *tt
Bulletin:
990857019
Component:
162900 structure:body:roof and pillars
Summary:
Conditions with water leak at front header. *tt
Bulletin:
990850007
Component:
220000 seats
Summary:
Some customers may comment that there is a bulge in the material on the top backside of either front bucket seat. *tt
Bulletin:
990940001
Component:
150000 seat belts
Summary:
Customers may complain that the front seat shoulder belt plastic cover will not stay snapped in place on coupe models only. *tt
Bulletin:
990308004
Component:
020000 suspension
Summary:
Subject pertaining to front and / or rear stabilizer shaft squawk / squeak noise. *tt
Bulletin:
VSS19990020
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Subject regarding request for customer complaint vehicles which have a front brake squeak / squeal noise complaint. *tt
Bulletin:
990864015
Component:
135000 visibility:rearview mirrors/devices
Summary:
Concerns with the left hand manual mirror not adjusting when the adjustment lever is moved. *tt
Bulletin:
990138003
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles with 2.2l engines may exhibit a engine / transmission whine at 2800 - 32000 rpm. *tt
Bulletin:
990864026
Component:
162300 structure:body:door
Summary:
On some convertible models, the door rattles when closing. *tt
Bulletin:
990730030
Component:
106000 power train:axle assembly
Summary:
Some vehicles equipped with hydra-matic 3t40, 4t60 or 4t60-e transxales may comment on a grinding and / or growling noise that is noticeable when in park on incline. *tt
Bulletin:
731060B
Component:
162900 structure:body:roof and pillars
Summary:
Convertible top cover shows wear or permanent damage in various areas. yd
Bulletin:
000524001
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information regarding snow intrusion into rear drum brake assemblies. **mr
Bulletin:
000849003
Component:
980000 unknown or other
Summary:
Experiencing a rattle / squeak in right side of instrument panel or right front door trim panel scratched or right side end of instrument panel contacting door trim panel. *tt
Bulletin:
000849006
Component:
162000 structure:body
Summary:
Exhibiting a rattle type noise from glove box door or key lock cylinder. *tt
Bulletin:
98063
Component:
022000 suspension:rear
Summary:
Product recall campaign to replace the rear suspension trailing arm fasteners on vehicles having a condition which could result in one of the rear suspension trailing arm bolts breaking. *tt
Bulletin:
01-02-32-001
Component:
010000 steering
Summary:
Concerns with clunk noise from front of vehicle turning maneuver / steering wheel rotation.*jb (lubricate or replace intermediate shaft as appropriate). updated 10/05/07. *nj updated 4/1/08. *nj updated 7/1/2008 *pe
Bulletin:
020601
Component:
010000 steering
Summary:
Customers may complain of a clunk noise from front end of the vehicle during turning maneuvers or steering wheel rotation. *jb
Bulletin:
180101
Component:
010000 steering
Summary:
Information on diagnosing clunk or bump noise usually heard when turning emitting from the front of the vehicle. this condition may also be felt through the steering wheel of vehicle with the car in park or moving slowly and the steering
Bulletin:
150900
Component:
010000 steering
Summary:
This message concerns vehicles exhibiting a clunk noise coming from the front of the vehicle. customers may state that a clunk noise is heard when turning the steering wheel. *tt
Bulletin:
990730030A
Component:
106000 power train:axle assembly
Summary:
Owners of some vehicles equipped with hydra-matic 3t40, 4t60, 4t60-e or 4t65-e transaxles may comment on a grinding and / or growling noise that is noticeable when standing in park on a hill or slope with the engine running and the parking
Bulletin:
010849009
Component:
114200 electrical system:wiring:interior/under dash
Summary:
Subject regarding revised instrument panel cluster (ipc) replacement. nlm
Bulletin:
000089008A
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including the 1996 through 2000 toyota c
Bulletin:
291001
Component:
122000 exterior lighting:fog lights
Summary:
Customer concern of premature fog lamp failure. *tt
Bulletin:
051101
Component:
010000 steering
Summary:
Some vehicles may exhibit a clunk type noise especially felt in the steering wheel while turning. *tt
Bulletin:
010602012
Component:
062000 engine and engine cooling:cooling system
Summary:
Some owners may comment on leakage of a few drops of coolant after parking their vehicle. *tt
Bulletin:
010232001B
Component:
010000 steering
Summary:
Some customers may comment on a clunk type noise coming from the front of the vehicle during a turning maneuver. *tt
Bulletin:
020308006
Component:
021000 suspension:front
Summary:
This bulletin is being issued to revise the front suspension fastner tightening specifications.*tt
Bulletin:
020730050
Component:
100000 power train
Summary:
Engineering changes to the valve body, pressure regulator valve, 2-3 accumulator valve and bore for 2002-2003 model year 4t45e transaxles and subsequent overhaul procedures which affect 1995-2001 model year transaxles. *tt
Bulletin:
022703
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Inoperative manual outside rearview mirror(s). *tt *jb
Bulletin:
030730021
Component:
100000 power train
Summary:
Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt
Bulletin:
000089008B
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including 1988-2004 chevrolet and gmc li
Bulletin:
010232001C
Component:
010000 steering
Summary:
Some customers may comment on a clunk type noise coming from the front of the vehicle during a turning maneuver. *tt
Bulletin:
030864009A
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Left outside breakaway mirror inoperative. *tt update. *tt
Bulletin:
030864011A
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Mirror vibrates at highway speeds. *tt
Bulletin:
000089008E
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including 1988-2004 chevrolet and gmc li
Bulletin:
030730021A
Component:
103000 power train:automatic transmission
Summary:
Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt
Bulletin:
01967
Component:
021000 suspension:front
Summary:
Front suspension steer noise smooth road turns. *mr
Bulletin:
00966B
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Abs front wheel speed codes - jumper harness. *tt
Bulletin:
00966
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Anti-lock braking system (abs) front wheel speed codes - jumper harness. *tt
Bulletin:
040235004D
Component:
010000 steering
Summary:
Clunk noise from front of vehicle during turning maneuver/steering wheel rotation. *tt *nm
Bulletin:
04152004
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Vehicles may set anyone or a combination of front-wheel speed sensor anti-lock brake system codes as intermittent or hard failures. gm voicemail express. *tt
Bulletin:
010844005A
Component:
355200 equipment:other:owners/service/other manual
Summary:
Information on error codes on radio display their cause and corrective action. *eh
Bulletin:
3447
Component:
100000 power train
Summary:
4t40e or 4t45e will not shift no diagnostic trouble codes. *tt
Bulletin:
3253
Component:
103000 power train:automatic transmission
Summary:
Vehicle will not move in either direction. transmission may show over full. p90 4t40e 4t45e no movement drive or reverse. converter may be empty of fluid. *tt
Bulletin:
010232001F
Component:
010000 steering
Summary:
Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver and/or steering wheel rotation. *tt
Bulletin:
070232006
Component:
012000 steering:column
Summary:
Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver and/or steering wheel rotation (lubricate intermediate shaft [i-shaft]). *nj
Bulletin:
4615
Component:
040000 service brakes, air
Summary:
Abs pump running when not needed. *nj
Bulletin:
070730025
Component:
103000 power train:automatic transmission
Summary:
Information on 4t40-e (mn4) and 4t45-e (mn5) front wheel drive automatic transmission valve body reconditioning, dtc p0741, p0742, p0751, p0752, p0756, p0757, p1811, harsh shifts, slips, no drive, no reverse. *nj
Bulletin:
16NA260
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This technical bulletin provides a procedure to reprogram the media disc player with the latest calibrations to correct a condition of the rear entertainment system not operating as intended in colder ambient temperature areas due to calibr
Bulletin:
PIP4723B
Component:
118000 electrical system: software
Summary:
This preliminary information communicates to the dealer the process for downloading or updating operating software for the tire pressure monitor, active fuel injector tester, multi media tester, pico scope, gr8 starting/charging tester and
Bulletin:
PIC4696A
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce
Bulletin:
PIC4696B
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce
Bulletin:
05-06-04-035D
Component:
070000 fuel system, gasoline
Summary:
This informational bulletin provides the technician with information on what e85 fuel may due to a non e85 vehicle.
Bulletin:
17-NA-073
Component:
355200 equipment:other:owners/service/other manual
Summary:
This warranty administration bulletin provides policy information with the field action courtesy transportation policy.
Bulletin:
PIC4696C
Component:
150000 seat belts
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce

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