1996 NEW FLYER C40LF Recalls (3)

Campaign:
02V112000 on 05/21/2002
Component:
Steering:hydraulic power assist:hose, piping, and connections
Affected:
480
Defect:
On certain low floor buses, the power steering hose was incorrectly installed.
Consequence:
The hose can leak, creating the risk of an engine fire.
Correction:
Dealers will replace the hose. owner notification began july 1, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact new flyer at 1-204-228-8984.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
07V068000 on 02/26/2007
Component:
Exterior lighting
Manufactured:
12/31/1995 - 12/30/2004
Affected:
1,707
Defect:
Certain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps reflective devices, and associated equipment." the flashing deceleration lamps were an optional item for some of these buses.
Consequence:
The standard requires that the deceleration lamp is a solid light rather than a flashing light.
Correction:
Dealers will rewire the electrical system to remove the flashing function or install a new programmable logic controller (plc) which will make the lamps burn steady free of charge. the recall began on march 5, 2007. owners may contact new flyer at 204-934-4874.
Notes:
Customers may contact the national highway traffic safety administration1s vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
07V268000 on 06/25/2007
Component:
Steering
Manufactured:
12/31/1993 - 12/30/2000
Affected:
1,768
Defect:
On certain transit buses, the u-joint assemblies have inadequate spline engagement on one of the two end yokes.
Consequence:
Excessive play in the steering system could develop and, if not corrected, cause a loss of steering control which could result in a crash.
Correction:
The u-joint assembly will be inspected and replaced if necessary. the recall began on june 10, 2007. owners may contact new flyer at 1-204-934-4874.
Notes:
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1996 NEW FLYER C40LF TSBs (11)

Bulletin:
ITS758
Component:
980000 unknown or other
Summary:
Chime cord crimp replacement. *tw
Bulletin:
ITS760
Component:
980000 unknown or other
Summary:
Chime cord crimp replacement. *tw
Bulletin:
ITS748
Component:
980000 unknown or other
Summary:
Rr wheelchair ramp mechanism. *tw
Bulletin:
ITS747
Component:
980000 unknown or other
Summary:
Rr wheelchair ramp mechanism. *tw
Bulletin:
ITS684
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Coolant hoses on tescom regulator leaking. *tw
Bulletin:
1571A
Component:
062000 engine and engine cooling:cooling system
Summary:
Subject regarding additional newflyer service manual maintenance instructions for servicing the hydraulic fan drive pump (permco) and power steering pump (vickers) on a d30lf, d35lf, d40lf, c30lf, c35lf, c40lf coaches with a cummins 8.3 eng
Bulletin:
1593A
Component:
042600 service brakes, air:supply:hoses, lines/piping, and fittings
Summary:
Some c40lf coaches using the meritor lf axle set up, may have a brake line connected incorrectly to the e10 brake vavle, which is causing the break linings to wear out pre-maturely.
Bulletin:
1525A
Component:
036000 service brakes, hydraulic:antilock
Summary:
Subject regarding installation of an output wire to control the start up and shut down of the anti-skid system (abs) electronic control unit (ecu) used on d40lf and c40lf models. *tt
Bulletin:
PMB049
Component:
350000 equipment
Summary:
This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Bulletin:
SMB178
Component:
350000 equipment
Summary:
This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.

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