9999 ROUSH PROPANE CONVERSION KIT Recalls (6)
- Campaign:
- 11E019000 on 05/22/2011
- Component:
- Fuel system, other:delivery:hoses, lines/piping, and fittings
- Affected:
- 39
- Defect:
- Roush is recalling certain aftermarket roush clean tech liquid propane autogas fuel system kits produced between december 17, 2010, and may 6, 2011, used for installation on fleet vehicles model year 2009 through 2011 ford e-series vans/wagons/shuttles/cutaway (150, 250 and 350) with 5.4l engines ("e-series"), and my 2011 ford e-450 cutaways. the valves installed in the service port of the fuel rails of the kit were under minimum specification for the diameter. this led to insufficient compression of the o-ring, allowing leakage of propane autogas. the part numbers of the affected kits are: p10c2-r150kit-aa, p10c2-r150kit-ac, p10c2-r350kit-ac, p11c2-r150kit-aa, p11c2-r150kit-ab, p11c2-r350kit-aa, p11c2-r350kit-ab, p-10-so-rkit-ba, pbc2-rkit158-ab, pbc2-rkit176-ab, and pbc2-rkitmb-ac.
- Consequence:
- A gas leak in the presence of an ignition source can result in a fire.
- Correction:
- As of may 27, 2011, roush had notified all owners of record by telephone and shipped to them replacement valves free of charge. owners may contact roush at 1-734-466-6255.
- Notes:
- Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 11E033000 on 08/30/2011
- Component:
- Fuel system, other:fuel injection system
- Affected:
- 286
- Defect:
- Roush is recalling certain aftermarket roush clean tech liquid propane autogas fuel system kits used for installation on the following vehicles: model year 2007 and 2008 ford e-350 (duel rear wheel), my 2009-2011 ford e- 150, e-250, and e-350, and my 2009-2011 ford e-450 cutaways. the fuel rails included in the kits contain improperly seated injector retention clips. this could result in leakage of propane autogas. the part numbers of the affected kits are: p07c2-176kit-ab, p10c2-rcommkit-ab, p10c2-r150kit-aa, p10c2-r150kit-ac, p10c2-r350kit-ac, p11c2-r150kit-aa, p11c2-r150kit-ab, p11c2-r350kit-aa, p11c2-r350kit-ab, p10-so-rkit-ba, pbc2-rkit158-ab, pbc2-rkit176-ab, and pbc2-rkitmb-ac.
- Consequence:
- A gas leak in the presence of an ignition source can result in a fire.
- Correction:
- Roush will notify owners of the vehicles of which the kits were installed on in order to arrange for free replacement of the injector retention clips. the safety recall began on september 29, 2011. owners may contact roush at 1-800-59-rouch (1-800-597-6874.
- Notes:
- Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 14E035000 on 07/08/2014
- Component:
- Fuel system, other
- Affected:
- 845
- Defect:
- Roush cleantech, llc (roush) is recalling certain propane fuel system conversion kits manufactured january 2011 to august 2012 with an aluminum fuel line fitting. these kits were sold as original and replacement equipment for installation on ford e-150 wagons and cargo vans; e-250 cargo vans and extended cargo vans; e-350 wagons, extended wagons, cargo vans, and extended vans; and e-450 cutaway models. due to a reaction between the different metals, the affected kits may develop a propane leak where the aluminum fuel line fitting contacts the brass supply valve housing.
- Consequence:
- A propane leak in the presence of an ignition source increases the risk of a fire.
- Correction:
- Roush will notify owners, and roush's authorized service network will replace the aluminum fitting with a stainless steel fitting, free of charge. the recall began on august 5, 2014. owners may contact roush customer service at 1-800-597-6874.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 17E011000 on 02/21/2017
- Component:
- Fuel system, other
- Manufactured:
- 03/31/2014 - 04/29/2016
- Affected:
- 21
- Defect:
- Roush cleantech, llc (roush) is recalling certain propane conversion kits, part number 25031 ' jiffy fitting 1/4, sold for installation on ford f-250 trucks. fittings in the kit may wear, resulting in a propane leak.
- Consequence:
- A propane leak in the presence of an ignition source can increase the risk of a fire.
- Correction:
- Roush will notify owners and replace the fuel return line and the quick connect fittings and add a new fuel line retention bracket and clamp, free of charge. the recall began on march 8, 2017. owners may contact roush customer service at 1-800-597-6874.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 17E018000 on 03/15/2017
- Component:
- Fuel system, other
- Manufactured:
- 07/31/2015 - 02/27/2017
- Affected:
- 1,997
- Defect:
- Roush cleantech, llc (roush) is recalling certain generation 4 propane conversion kits sold to original equipment manufacturers and vehicle alterers for installation on vehicles prior to their first sale. the fuel control valve solenoid may short circuit, shutting off the flow of propane to the engine, causing the engine to shut off.
- Consequence:
- An engine stall while driving increases the risk of a crash.
- Correction:
- Roush will notify the original equipment manufacturers and vehicle alterers that installed the affected kits and those companies will conduct recalls to replace the fuel control valve solenoids, free of charge. the recall began on march 21, 2017. owners may contact roush at 1-800-597-67874. roush's number for the recall is oe.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 17E017000 on 03/15/2017
- Component:
- Fuel system, other
- Manufactured:
- 01/14/2016 - 11/22/2016
- Affected:
- 15
- Defect:
- Roush cleantech, llc (roush) is recalling certain generation 4 propane conversion kits sold for aftermarket installation. the fuel control valve solenoid may short circuit, shutting off the flow of propane to the engine, causing the engine to shut off.
- Consequence:
- An engine stall while driving increases the risk of a crash.
- Correction:
- Roush has notified owners and dealers will replace the fuel control valve solenoid, free of charge. the recall began on march 21, 2017. owners may contact roush at 1-800-597-6874. roush's number for the recall is re.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
9999 ROUSH PROPANE CONVERSION KIT TSB
- Bulletin:
- ER-2011-001P
- Component:
- 355100 equipment:other:labels
- Summary:
- Roush industries service campaign: see document search button for owner letter. the emission control labels do not meet standards. *rm
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