9999 MCI E SERIES TSBs (82)

Bulletin:
179
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
This bulletin explains design changes to the drivers exterior mirror. *tt
Bulletin:
2768
Component:
114200 electrical system:wiring:interior/under dash
Summary:
Product improvement information the new dash harness. *tt
Bulletin:
2774
Component:
162300 structure:body:door
Summary:
As a product improvement, mci offers a kit for installation of additional reinforcing strips at entrance door frame. *tt
Bulletin:
2764
Component:
020000 suspension
Summary:
Information regarding shock absorber inspection. *tt
Bulletin:
2756A
Component:
355100 equipment:other:labels
Summary:
This bulletin updates the decal inside the engine door. *tt
Bulletin:
2762
Component:
061000 engine and engine cooling:engine
Summary:
Information on retorquing all clamps on the charge air tubes. *tt
Bulletin:
2757A
Component:
162000 structure:body
Summary:
Information regarding improved fasteners on stepwell floating panel and latch panel. *tt
Bulletin:
138
Component:
062000 engine and engine cooling:cooling system
Summary:
Information on design changes to replace the coolant water filter fitting on s/60 engines. *tt
Bulletin:
177
Component:
022000 suspension:rear
Summary:
Fastener replacement at sway bar d-bushing clamps. *tt
Bulletin:
125
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Design changes on the air cleaner plenum. *tt
Bulletin:
144
Component:
138000 visibility:defroster/defogger system
Summary:
Information informing customers of a software upgrade which will update the hvac controller units on some coaches to version 8004 software. *tt
Bulletin:
147
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Rusting latches / battery compartment door handle drainage. *tt
Bulletin:
151
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Mci has made design changes to the improve the function of the lavatory door lock rod mechanism. *tt
Bulletin:
152
Component:
162300 structure:body:door
Summary:
This bulletin describes the design changes made on the ball studs located on the battery and engine doors. *tt
Bulletin:
155
Component:
354300 equipment:mechanical:carrier/rack
Summary:
This bulletin mentions that design changes have been made to the spare tire strap. *tt
Bulletin:
159
Component:
162300 structure:body:door
Summary:
Concerns with the rh rear service door rubbing against the coach frame in the open position. *tt
Bulletin:
164
Component:
162310 structure:body:door:hinge and attachments
Summary:
Entrance door switch cover - hinge modification. *tt
Bulletin:
166
Component:
162000 structure:body
Summary:
Concerns with trapped water freezing in the rear structure. *tt
Bulletin:
170
Component:
020000 suspension
Summary:
Information on design changes to eliminate noise in the front sway bar. *tt
Bulletin:
178
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
This bulletin describes procedures necessary to install wear strips at lh and rh top edges of fuel tank. *tt
Bulletin:
2741
Component:
162300 structure:body:door
Summary:
Information explaining removal of the center locker door grab handle to reduce the risk of damage to the center locker. *tt
Bulletin:
2742
Component:
135000 visibility:rearview mirrors/devices
Summary:
Subject regarding design changes to capscrews that support the mirror bracket. *tt
Bulletin:
2743
Component:
114000 electrical system:wiring
Summary:
Information explaining how to prevent damage to the harness in the center locker by securing the harness to the door of the locker. *tt
Bulletin:
2747
Component:
162300 structure:body:door
Summary:
This bulletin contains worksteps to replace the broken shade guide sets at the passenger window (lh or rh). *tt
Bulletin:
2750
Component:
351000 equipment:recreational vehicle
Summary:
Product improvement information to replace the lavatory slide valve. *tt
Bulletin:
2752
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
Installation of the fuel pro 382 single fuel filter. *tt
Bulletin:
2753
Component:
980000 unknown or other
Summary:
Mci offers a modification to the card table storage holders. *tt
Bulletin:
2751
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
This bulletin contains information on installing an additional fuel deflector panel at the fuel tank divider panel. *tt
Bulletin:
2755
Component:
138000 visibility:defroster/defogger system
Summary:
Subject regarding installation of new parcell rack blower housing. *tt
Bulletin:
2756
Component:
355100 equipment:other:labels
Summary:
This bulletin mentions that mci has updated the decal located at the inside of the engine compartment door to ensure proper representation of the technical details given on ddc series 60 and caterpillar engines. *tt
Bulletin:
2758
Component:
020000 suspension
Summary:
To avoid seizing of shock absorber mounting components, mci recommends the application of anti-seize compound on the lower shock mounts. *tt
Bulletin:
2763
Component:
135000 visibility:rearview mirrors/devices
Summary:
Service information on adding a drain hole at the lower side of the mirrior base. *tt
Bulletin:
2767
Component:
107000 power train:axle hubs
Summary:
Subject informing customers about possible leakage at the oil lubricated front and tag axle hubs due to overfilling. *tt
Bulletin:
171
Component:
110000 electrical system
Summary:
Information on installing the kneeling alarm harness adapter to prevent audible noise from the external kneeling beeper. *tt
Bulletin:
172
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Information regarding the design changes in the transmission cooler on e series coaches. mjs
Bulletin:
182
Component:
162300 structure:body:door
Summary:
Information regarding the procedure to successfully replace the filter element and the latch solenoid/modification of the door control module. mjs
Bulletin:
2757
Component:
162300 structure:body:door
Summary:
Information on the new type of fastener beginning with unit #60716, and recommendation of the replacement of the floating panel as well as the latch panel on e coaches. *mjs
Bulletin:
2765
Component:
103000 power train:automatic transmission
Summary:
D, dl, e & els coaches, that there is a retrofit option available to reset the engine brake preselect range of the b500 & b500r transmission to 4 instead of the basic setting 3. *mjs
Bulletin:
2782
Component:
020000 suspension
Summary:
Alignment procedures for hunter series 111 truck and bus alignment system. *tt
Bulletin:
13913
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Some vehicle's hydraulic cooling fan systems (hcf) may exhibit a knocking noise. this noise could be due to air in the system, hcf lines or components improperly touching other components, or a hcf pump. *tt
Bulletin:
2800
Component:
020000 suspension
Summary:
Subject regarding replacement of v-link apex fasteners on all axles. *slc
Bulletin:
2818
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Subject regarding changes to the gearbox vent for 102e/el/e4500/j4500 series coaches. *tt
Bulletin:
2824
Component:
070000 fuel system, gasoline
Summary:
This bulletin modifies existing e coach fuel level sensors to give a more accurate fuel gauge reading. *tt
Bulletin:
2825
Component:
110000 electrical system
Summary:
This bulletin is on installing the license plate lights with the wiring harness epoxied at the license plate light connection. *tt
Bulletin:
2826
Component:
162000 structure:body
Summary:
Information on installing cover brackets over the baggage door latch mechanisms. *tt
Bulletin:
2827
Component:
162000 structure:body
Summary:
Information on installing the retainer angle bracket in front of the existing retaining lip to prevent the run-up block from sliding and interfering with battery compartment door hinge operation. *tt
Bulletin:
2828
Component:
110000 electrical system
Summary:
Subject regarding design changes to the power supply to the interlock module. *tt
Bulletin:
2832
Component:
136000 visibility:windshield wiper/washer
Summary:
Mci has made design changes to the bosch wiper system installation. *tt
Bulletin:
2839
Component:
162000 structure:body
Summary:
Sash cam assembly. *tt
Bulletin:
2840
Component:
162000 structure:body
Summary:
Entrance door lower acrylic window. *tt
Bulletin:
2846
Component:
021000 suspension:front
Summary:
Kneeling feature modification. *tt
Bulletin:
2832A
Component:
136000 visibility:windshield wiper/washer
Summary:
Bosch wiper system. e4500 / j4500 series coaches. *tt
Bulletin:
2848
Component:
030000 service brakes, hydraulic
Summary:
E10p / 10pr service brake valves. 102e, el, e4500 series coaches. *tt
Bulletin:
SB-315B
Component:
062000 engine and engine cooling:cooling system
Summary:
Motor coach: engine shutdown/low coolant sensor. direct current low coolant sensor has become plated with coolant chemicals and no longer senses that coolant level has dropped. model years unknown. *pe
Bulletin:
SB-322
Component:
061000 engine and engine cooling:engine
Summary:
Motorcoach inc.: caterpillar program for updating the regeneration system on c13 acert. models d, e, j coaches equipped with cat c13 acert engine. model years unknown. *pe
Bulletin:
SB-330
Component:
342000 communications:back up alarm
Summary:
Motor coach inc.: mci has become aware of failures of the sensors where the system is constantly signaling an obstruction behind, when no obstruction exists. the original sensor installed in the coach was too sensitive and would sometimes
Bulletin:
TSB-3019
Component:
034520 service brakes, hydraulic:foundation components:disc:pads
Summary:
Motorcoach inc.: meritor wabco has released product information letter #507 which details an inspection of the disc brake pad contract surfaces. the inspection applies to all mci coaches fitted with discplus ex225 brakes.
Bulletin:
SB-3025
Component:
111000 electrical system:battery
Summary:
Motor coach inc.: module replacement on rotary switch mds module. design changes to the methods of turning off main battery power, as the main battery disconnect knifeswitch has been replaced by a rotary switch. no model years listed.
Bulletin:
TSB-3021
Component:
045100 service brakes, air:disc:caliper
Summary:
Motor coach inc.: ex225 brake caliper slide pin bushing service kit. a slide pin bushing service kit for the ex225 brake caliper has been released. no model years listed. *pe updated 5/31/11. *pe
Bulletin:
3024
Component:
113200 electrical system:starter assembly:relay
Summary:
Motor coach inc.: mitsubishi starter relay wires. the mitsubishi started relay wires may be subject to corrosion due to the presence of water. effective with unit numbers 58917 and 65195, mci has made design changes to the starter relay
Bulletin:
TSB-3023
Component:
045000 service brakes, air:disc
Summary:
Motor coach inc.: disc plus ex225 brake actuator test procedure. meritor wabco has released product information letter 505 which details a test procedure to check actuators fitted to discplus ex225 disc brakes. no model years listed.
Bulletin:
SB-334
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Motor coach inc.: unable to perform stationary regeneration due to corrosion on the regeneration switch contacts. contacts not coated. no model years listed. *pe
Bulletin:
SB-3026
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Mci: diesel particulate filter (dpf) clamp. the diesel particulate filter (dpf) mounting clamps may be subject to over-torquing, which may result in a broken clamp. effective with unit number 65528, mci has made design changes in the die
Bulletin:
SB-3030
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Motor coach inc.: dpf exhaust blanket inspection decal. mci recommends thoroughly inspect the diesel particulate filter (dpf) exhaust blanket and components such as air lines, wiring harnesses, or any other components in close proximity t
Bulletin:
SB-3040
Component:
045200 service brakes, air:disc:pads
Summary:
Mci: ma703 brake pads on ex225 disc brakes. a product improvement change to the brake pads used on meritor axle assemblies of d/e/j series coaches having ex225 disc brakes. no model years listed. *pe
Bulletin:
SB-3032
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Mci: engine compartment fire detection. mci replaced the engine compartment kidde fenwal fire detector sensors with amerex fire detector sensors. the new sensors are sealed, compact design, with an improved service life, therefore reduci
Bulletin:
SB-3043
Component:
034300 service brakes, hydraulic:foundation components:differential proportional valve
Summary:
Mci: tag unload valve assembly. effective with unit number 65614, mci has made design changes to the tag unload valve assembly installation on some model coaches. the longer life valves will improve the durability of the tag unload valve
Bulletin:
SB-3047
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Mci: replacement of 30 amp circuit breakers in main fuse box. potential may exist in which coaches between the range of, and including, 64301-64982 and 64988-65012 may experience intermittent issues with the lighting ballast. no model ye
Bulletin:
SB-3048
Component:
353600 equipment:air conditioner
Summary:
Motor coach industries: some a/c compressors may have the dust cover snap ring installed backwards. there may be a rattling or shortening of clutch life cycle. *rm
Bulletin:
354
Component:
102000 power train:manual transmission
Summary:
Motor coach industries service campaign: see document search button for owner letter. there may be a harsh downshift, rpm flare, or the transmission may lock. *rm
Bulletin:
SB-355
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Motor coach industries: a connector in the fuse box could cause melting due to a high current draw. *rm
Bulletin:
SB-3057
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Motor coach industries: there are changes to the fan clutch bracket assembly. *rm
Bulletin:
SB-352
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Motor coach industries: the wheelchair lift may stop working during a lift operation. it becomes inoperative and must be moved manually. *rm
Bulletin:
SB-3060
Component:
980000 unknown or other
Summary:
Motor coach industries: mobile climate control inspection and replacement procedure for evaporator motor brushes. *rm
Bulletin:
SB-357
Component:
980000 unknown or other
Summary:
Motor coach indudstries: information on replacing the coolant pump that may have a problem. *rm
Bulletin:
SB-380
Component:
061000 engine and engine cooling:engine
Summary:
Mci: smartwave full function display fails to receive sensor data from tire positions due to electromagnetic interference (emi) by 24v mp brush type boost pump motor prevention of required reception of tire sensor data. *pe
Bulletin:
SB-389
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Motor coach ind.: the alternator bearing fails on existing retention nut due to failure of proper torque utilized for leece neville alternator pulley. models d, e4500, j4500. no model years listed. *pe
Bulletin:
SB-3076
Component:
200000 wheels
Summary:
Mci: on certain coaches, inspection of bearing end play for unitized wheel end (uwe) assembly should be routine every 30,000m/48,000km to ensure safety and optiumum performance of coach. models d, e, j series. no models years listed.
Bulletin:
SB-396
Component:
060000 engine (pws)
Summary:
Mci: information provided regarding cummins changing calibration that will improve engine and aftertreatment reliability on certain engines. models d, e, j series. model years not listed. *pe
Bulletin:
SB 3076
Component:
356000 equipment adaptive
Summary:
This service bulletin informs affected customers the importance of routine unitized wheel end (uwe) assembly inspection on mci d series model coaches, mci e4500 model coaches and mci j4500 model coaches every 30,000 miles.
Bulletin:
SB 3080
Component:
030000 brakes (pws)
Summary:
This service bulletin informs affected customers of the procedures for the primary and secondary brake system and park brake automatic actuation operation on the mci e4500 model coaches and mci j4500 model coaches equipped with arvin/merit
Bulletin:
SB 3076B
Component:
356000 equipment adaptive
Summary:
This service bulletin informs affected customers the importance of routine unitized wheel end (uwe) assembly inspection on mci d series model coaches, mci e4500 model coaches and mci j4500 model coaches every 30,000 miles.

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