9999 HARLEY-DAVIDSON HARLEY DAVIDSON Recalls (2)

Campaign:
75E013000 on 10/11/1979
Component:
Structure: frame and members:underbody shields
Affected:
1,600
Notes:
Part no 93141.possibility that the handlebar attachment bolt furnished withthe "fairing" kit may be too short, which could result in handlebar detachment.the bolt furnished with the kit will properly attach handlebars on 1973 andlater models, however, if used on 1970 through 1972 models, the possibilityexists that handlebars may become detached resulting in loss of steering.(correct by inspecting and installing longer bolts where necessary).
Campaign:
80E012000 on 07/29/1980
Component:
Service brakes, hydraulic:foundation components:master cylinder
Manufactured:
07/31/1979 - 07/31/1979
Affected:
306
Defect:
There is a possibility that the use of a non-specified material in the plastic piston of the master cylinder assembly may allow a greater degree of water absorption than intended by harley davidson.
Correction:
Manufacturer will inspect all suspect cylinders discovered in dealer"s parts inventories and will inform owners about replacement procedures.
Notes:
Vehicle category: motorcycles.system: service brakes; rear brake master cylinder; harley davidson, part no.424 15-79.consequences of defect: depending on the moisture content of the brake fluid, aplastic piston made of this non-specified material may stick in the mastercylinder piston bore, causing loss of vehicle control and an accident.

9999 HARLEY-DAVIDSON HARLEY DAVIDSON TSBs (90)

Bulletin:
P39
Component:
063000 engine and engine cooling:exhaust system
Summary:
Some softtail dual exhaust systems have been manufactured without the proper clearance for the shift linkage. *yc
Bulletin:
M1066A
Component:
073000 fuel system, gasoline:fuel injection system
Summary:
Updated information on electronic fuel injection. *yc
Bulletin:
46
Component:
980000 unknown or other
Summary:
Various technical tips for motorcycles. *yc
Bulletin:
980515-P-38A
Component:
111000 electrical system:battery
Summary:
Information pertaining to maintaining inventory shelf-life for maintenance-free batteries. *yc
Bulletin:
98051298P-43
Component:
190000 tires
Summary:
Information on softtail wide tire kit. *yc
Bulletin:
W-126
Component:
220000 seats
Summary:
Important information on ( both warranty and non0warranty ) on the road zeppelin seat. *yc
Bulletin:
48
Component:
100000 power train
Summary:
Brief information regarding speedometer cables. *yc
Bulletin:
48
Component:
980000 unknown or other
Summary:
Information on the policy adjustment request form. *tt
Bulletin:
48
Component:
350000 equipment
Summary:
Information on tool tips. *yc
Bulletin:
M1080
Component:
101000 power train:clutch assembly
Summary:
Harley davidson has learned that compression of the clutch inspection cover o-ring on some vehicles with 1998 and earlier evolution engines can lead to distortion of the cover resulting in leakage of the primary chaincase lubricant. *tt
Bulletin:
50
Component:
061000 engine and engine cooling:engine
Summary:
Information on the fly wheel pinion race program. *tt
Bulletin:
50
Component:
980000 unknown or other
Summary:
Brief information announcing the shovelhead no-lead head exchange is discontinued. *tt
Bulletin:
50
Component:
061000 engine and engine cooling:engine
Summary:
Twin cam lifter is noisy until the hydraulic units completely refill with oil . *tt
Bulletin:
50
Component:
980000 unknown or other
Summary:
Information on installing older sidecars. *tt
Bulletin:
50
Component:
120000 exterior lighting
Summary:
Brief information regarding the headlamp and passing lamp bezel. *tt
Bulletin:
50
Component:
980000 unknown or other
Summary:
Brief information pertaining to warranty policies and procedures manual. *tt
Bulletin:
50
Component:
185000 vehicle speed control:cruise control
Summary:
Tech tip information on setting idle speeds on fuel injected vehicles. *tt
Bulletin:
50
Component:
063000 engine and engine cooling:exhaust system
Summary:
Subject regarding the use of off road / race application exhaust systems on harley davidson motorcycles. *tt
Bulletin:
50
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Information on noisy fuel pumps. *tt
Bulletin:
50
Component:
101100 power train:clutch assembly:pedal/linkage
Summary:
Brief information on the clutch inspection cover quad ring. *tt
Bulletin:
M1097
Component:
061000 engine and engine cooling:engine
Summary:
Information regarding the new rear cam roller bearing assembly. *mjs
Bulletin:
M1091
Component:
060000 engine and engine cooling
Summary:
Information regarding the updated intake manifold seals. *mjs
Bulletin:
942
Component:
022000 suspension:rear
Summary:
Subject regarding softail rear swing arm axle cover (pn #48056-97). *ak
Bulletin:
578
Component:
203000 wheels:lugs/nuts/bolts
Summary:
Bulletin regarding 9/16" hex bolt cover kits. *tt
Bulletin:
576
Component:
063000 engine and engine cooling:exhaust system
Summary:
Subject on softail accessory exhaust systems. *tt
Bulletin:
M1105
Component:
185000 vehicle speed control:cruise control
Summary:
Idle speed adjustments for all magnetti-marelli efi equipped vehicles with stock ecm calibrations. *tt
Bulletin:
M1073
Component:
354300 equipment:mechanical:carrier/rack
Summary:
Harley-davidson has become aware of the possibility of excessive rattle associated with some tour-pak equipped motorcycles manufactured between jan 1, 1996 (late 1997 models) and jan 1, 1997 (early 1998 models). the rattle is caused by e
Bulletin:
54
Component:
350000 equipment
Summary:
Brief information regarding the primary chain tension anchor plate screw. *tt
Bulletin:
54
Component:
341000 communications:horn assembly
Summary:
Information regarding new torque values for optimal sound quality when replacing the horn assembly. *tt
Bulletin:
54
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Information that will aid in performing spark diagnostics on efi softails with a no start condition or misfire. *tt
Bulletin:
54
Component:
980000 unknown or other
Summary:
Information pertaining to the initial care authorization program. *tt
Bulletin:
54
Component:
980000 unknown or other
Summary:
Subject regarding warranty return parts. *tt
Bulletin:
54
Component:
350000 equipment
Summary:
Subject pertaining to new service replacement parts. *tt
Bulletin:
54
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Information on engine case damage when using silicone sealant. *tt
Bulletin:
54
Component:
061000 engine and engine cooling:engine
Summary:
Some tc-88 engines are experiencing oil in the air cleaner when the vehicle is driven at high speeds. see this information for tc-88 oil pump alignment. *tt
Bulletin:
54
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Subjec regarding tc-88 rear cam bearing warranty extension letters. *tt
Bulletin:
M1120
Component:
980000 unknown or other
Summary:
Subject regarding v-rod technical literature update. *tt
Bulletin:
M1121A
Component:
116200 electrical system:ignition:module
Summary:
Subject regarding new base calibration ecm for delphi efi big twins, that is, 2001 and later fuel injected softail models and 2002 fuel injected touring models. *tt
Bulletin:
010402
Component:
160000 structure
Summary:
Subject regarding harley davidson tonneau program. *tt
Bulletin:
52
Component:
050000 parking brake
Summary:
Sidecar parking brake kit update for all touring models built after 05/06/2002. *tt
Bulletin:
1132
Component:
061000 engine and engine cooling:engine
Summary:
Cylinder head torque procedure update. *tt
Bulletin:
1135
Component:
116100 electrical system:ignition:switch
Summary:
An issue with the ignition switch cover not staying in the closed position on certain vehicles featuring a fuel tank console mounted ignition switch. 2003 road king (all models), softail (all models), fxdwg, and fxdp models. *tt
Bulletin:
768
Component:
350000 equipment
Summary:
Some softail passenger footboard kits may not fully fold up with select accessory footboard insert kits due to variation in manufacturing tolerances. when it does exist, the footboard insert may contact the footboard support in the last po
Bulletin:
M1141A
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
Fuel module flange replacement (product program no. pp8 - update). 2003 and early 2004 vrsc models. *tt
Bulletin:
M1143
Component:
061000 engine and engine cooling:engine
Summary:
2004 sportster oil tank vent hose routing product program no. pp9. *tt
Bulletin:
920
Component:
136100 visibility:windshield wiper/washer:switch/wiring
Summary:
Harley-davidson - illuminated windshield molding kit (p/n 57335-08) internal wiring error. (model year unknown) *nj
Bulletin:
64
Component:
131000 visibility:windshield
Summary:
Windshield clamp (from kits 57015-06, 57016-06, 57177-05, 57211-05, 57300-06, 57301-06, 58346-06, 58347-06, 58348-06, 58387-06, 58413-06, and 58444-06) harley-davidson. *nj
Bulletin:
SB-M-1234
Component:
355200 equipment:other:owners/service/other manual
Summary:
Harley davidson motorcycle: flywheel end play specifications were changed from 0.003-0.010 in. (0.076-0.254mm) to 0.003-0.013 in. (0.076-0.330mm). spoke torque has changed to 55 in-lbs (6.2 nm) on all spoke wheels. use spoke torque wrench
Bulletin:
SB-M-1265
Component:
223000 seats:motorcycle
Summary:
Harley davidson: touring models seat running change. inform dealers about the running change of seat, backrest and seat strap and their part numbers. the new lower seat is being introduced to accommodate customer requests. models includ
Bulletin:
SB-M-1357-A
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Harley-davidson: improvement to eliminate deformation of pressure cap portion of fill neck while under thermal loads and causes pressure cap to not seal properly. model 2014 twin cooled mc. *pe
Bulletin:
SB-0916
Component:
060000 engine (pws)
Summary:
Harley-davidson: information concerning an improvement that will eliminate deformation of pressure cap portion of fill neck while under thermal loads which can cause the pressure cap not to seal properly. model 2014 twin cooled mc. *js
Bulletin:
SB-M-1358
Component:
341000 communications:horn assembly
Summary:
Harley-davidson: information concerning the durability issue with the horn button when exposed to the duty cycle of the india market. model sportster motorcycle. *js
Bulletin:
SB-M-1360
Component:
118000 electrical system: software
Summary:
Harley davidson: on some motorcycles, a new software is required to update electronic control module (ecm), or will lock up with no option of recovery, if using an obsolete software version. *pe
Bulletin:
SB-M-1344-A
Component:
350000 equipment
Summary:
Harley davidson: information regarding update and service boom! box audio infotainment systems and software revisions for some motorcycles. *pe
Bulletin:
SB-M-1361
Component:
350000 equipment
Summary:
Harley davidson: information regarding the initial care program for street models and monitor repair trends on significant components and provide rapid resolution. *pe updated 8/22/14. *pe
Bulletin:
HD-M-1373-A
Component:
046000 service brakes, air:antilock
Summary:
Harley davidson: see document search button for owner letter. during assembly, between fuel tank and frame, front abs brake line can become pinched and if undetected can cause front brake fluid pressure to increase and wheel to lock up.
Bulletin:
HD-PA-1020
Component:
011000 steering:wheel and handle bar
Summary:
Harley davidson: provided information regarding the availability and installation of an updated version of handlebar requirements. *pe
Bulletin:
HD-PA-1021
Component:
350000 equipment
Summary:
Harley davidson: a new 4 point docking hardware kit, with changes to design, replaces the old kit hardware kit, is now available for some motorcycles. *pe
Bulletin:
SB-M-1371
Component:
118000 electrical system: software
Summary:
Harley davidson: the navigation map database, in some motorcycles, has been updated. *pe
Bulletin:
SB-M-1370
Component:
353500 equipment:electrical:navigational system(global positioning system)
Summary:
Harley davidson: on the boom! box audio system navigation database, inaccurate global positioning system (gps) information is being provided. *pe
Bulletin:
HD1031
Component:
106200 power train:axle assembly:axle shaft
Summary:
Harley davidson: burst front axle nut cover has incorrect fitment. *lj
Bulletin:
M-1344E
Component:
118000 electrical system: software
Summary:
Harley davidson: general information and procedures regarding boom box infotainment system software release. *lj
Bulletin:
M-1392A
Component:
355200 equipment:other:owners/service/other manual
Summary:
Harley davidson: 2013-2015 service literature update regarding errant information on steering head bearings, correction to 2.22 rear fork. *lj
Bulletin:
M-1303
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Harley davidson: information regarding non-compliance recall campaign 0618-2014-2015 fls front turn signal configuration. *lj
Bulletin:
M-1394
Component:
034100 service brakes, hydraulic:foundation components:master cylinder
Summary:
Harley davidson: bulletin information regarding recall campaign 0162-2015 tri glide rear brake master cylinder. *lj
Bulletin:
TT443
Component:
070000 fuel system, gasoline
Summary:
Harley davidson: information regarding the cleaning and inspection of fuel tanks containing residue from manufacturing. *lj
Bulletin:
1024
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
Harley davidson: information on the revision to xl lower abs brake lines due to a manifold update on '14 later models. *lj
Bulletin:
1027
Component:
350000 equipment
Summary:
Harley davidson: information regarding 2015 road glide chrome clutch bracket and master cylinder reservoir kit launch delay due to late development issue. *lj
Bulletin:
1035
Component:
350000 equipment
Summary:
Harley davidson: information regarding the kits 70416-04d and 70417 -04c used on sportster side covers. the parts have been modified to improve fit between the clips. *lj
Bulletin:
1036
Component:
350000 equipment
Summary:
Harley davidson: information regarding functional issue with illuminated windshield trim. this issue effects all product shipped prior to january 30, 2015. product shipped on february 2015 issue has been corrected. *lj
Bulletin:
1037
Component:
350000 equipment
Summary:
Harley davidson: changes to road zeppelin seats and seat pads have undergone significant design improvements. road zeppelin seat pads 52000084, 52400060. *lj
Bulletin:
1038
Component:
060000 engine (pws)
Summary:
Harley davidson: bulletin information regarding buell engine assemblies for sale at one time special price. these are brand new assembled engines, which will be sold "as is', not eligible for return or no warranty. *lj
Bulletin:
M-1375
Component:
350000 equipment
Summary:
Harley davidson: information regarding certain 2015 road glide models having the handlebars adjusted fully forward. *lj
Bulletin:
M-1379
Component:
118000 electrical system: software
Summary:
Harley davidson: there is a bug in digital technician software version 8.000.0002, preventing setting of pin on certain my 2015 motorcycles. *lj
Bulletin:
TT440
Component:
111000 electrical system:battery
Summary:
Harley davidson 2015 touring and trike models: battery voltage requires testing prior to delivery to customer. *lj
Bulletin:
TT442
Component:
070000 fuel system, gasoline
Summary:
Harley davidson 2015 street performance diagnosis: regarding performance concerns caused by a loose fuel inlet filter connection at the main pump body. *lj
Bulletin:
PA-1044
Component:
220000 seats
Summary:
Harley davidson: a backorder status was prolonged due to supply interruption of limited seats, not available, for certain motorcycles. *pe
Bulletin:
TT-444
Component:
161000 structure:frame and members
Summary:
Harley davidson: information instruction for repairing minor paint defects and imperfections on the surface while using 3m finesse-it clear coat repair kit. *pe
Bulletin:
PA-1043
Component:
220000 seats
Summary:
Harley davidson: effective immediately, due to supply interruption, custom seat program has been discontinued and open orders are canceled. *pe
Bulletin:
PA-1042
Component:
118000 electrical system: software
Summary:
Harley-davidson: the availability of digital tech software for programming will be 3/25/15, on boom! audio amplifiers and will correct all issues affecting amplifiers. *pe
Bulletin:
TT-445
Component:
356000 equipment adaptive
Summary:
Harley davidson: new tool available to help test brake fluid quality by measuring water contamination and helps promote periodical brake fluid changes before service required interval. *pe
Bulletin:
SB-M-1400
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Harley-davidson: on some motorcycles, a defect in the low profile fuel tank cap was discovered and if its turned down to a point, fuel cap cannot be removed or can scratch the paint. model 2014-15 fxsb, flstnse. *pe updated 7/10
Bulletin:
PA-1041
Component:
118000 electrical system: software
Summary:
Harley davidson: software issue regarding the boom audio amplifiers not able to be programmed due to incorrect setting preventing digital technician from install eq. *pe
Bulletin:
PA-1045
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Harley davidson: a defect issue with low profile fuel cap where ratcheting causes cap to tighten too far on tank and it scratches or either it locks fuel tank. *pe
Bulletin:
1HD-F3P7C-04
Component:
118000 electrical system: software
Summary:
Service bulletin m-1442: boom! box infotainment system general information and software release 1.21.x description. this service bulletin provides notice of boom! software release and information regarding the update on vehicles equipped wi
Bulletin:
1HD-D8K3L-04
Component:
063110 engine and engine cooling:exhaust system:emission control:crankcase (pcv)
Summary:
Service bulletin m-1443: milwaukee-eight crankcase sealant change. this service bulletin informs dealers that, effective immediately, crankcase sealant (part no. 11100202) will supersede to harley-davidson high performance sealant - gray (
Bulletin:
1HD-J9M8M-04
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Service bulletin m-1444: 2016 touring, trike, cvo center fill fuel caps - owner notification of difficult to remove or install fuel caps. harley-davidson has determined that some 2016 touring, cvo touring or trike models equipped with cent
Bulletin:
1HD-G9X5N-04
Component:
355200 equipment:other:owners/service/other manual
Summary:
Parts & accessories bulletin pab-1064: harley-davidson vehicle lock and key ordering guide. the purpose of this bulletin is to provide the harley-davidson dealer network with reference material to identify vehicle key styles and order the p
Bulletin:
1HD-B3S7Y-04
Component:
355100 equipment:other:labels
Summary:
Phone campaign: dealer contact to review (3) frame stickers that contain the vin for any cosmetic defects.
Bulletin:
1HD-N3W5M-08
Component:
060000 engine (pws)
Summary:
Service bulletin m1450: loss of power on 2017 milwaukee-eight equipped with screamin' eagle stage iii or iv kits. [revision] 2017 model motorcycles equipped with a milwaukee-eight? engine and a stage iii or stage iv kit can experience a con

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