9999 FORD EXPLORER TSBs (50)

Bulletin:
BC4181950401
Component:
063000 engine and engine cooling:exhaust system
Summary:
vehicles may have an exhaust leak at the y-pipe to exhaust manifold connection. *tw
Bulletin:
SFA/94L05
Component:
011000 steering:wheel and handle bar
Summary:
Unknown
Bulletin:
BC0718961021
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Information on brake rotor turning/replacing. *tt
Bulletin:
BC4651961001
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Vehicle may not start after being parked in below freezing temps. may be due to moisture freezing in the fuel pump relay contained within the ccrm (constant control relay module). *tt
Bulletin:
BC4854961001
Component:
102000 power train:manual transmission
Summary:
Revised eec calibration has been incorporated in pcm calibration for vehicles which display lack of power due to torque converter engagement scheduling, catalytic converter failures, rough idle or hard start on hot restart. *tt
Bulletin:
BC5075961001
Component:
162300 structure:body:door
Summary:
Information on erratic or self locking door locks. *tt
Bulletin:
BC5172961001
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Information for concerns of check engine light 'on' on 4.2l/4.6l/5.4l/6.8l vehicles. *tt
Bulletin:
BC5173961001
Component:
061000 engine and engine cooling:engine
Summary:
On various 4.0l applications the oil indicator tube (dip stick) is coming into contact w/ the crankshaft. *tt
Bulletin:
BC5174961001
Component:
162300 structure:body:door
Summary:
Information to diagnose wind noise & water leaks at the lower passenger door area & 3rd door. *tt
Bulletin:
BC5175961001
Component:
353600 equipment:air conditioner
Summary:
Concerns of a/c going to defrost mode when climbing grades or accelerating are likely caused by vacuum leaks. *tt
Bulletin:
BC5176961001
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Connection between the sender (9a299) & the fuel pump (9350) changed from the existing spade terminal to an eyelet terminal which is secured under the top sender mount screw. *tt
Bulletin:
BC5181961001
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine oil leak at the oil pan, front cover &/or the front & rear crankshaft oil seal. *tt
Bulletin:
BC5182961001
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Information on correcting an oil pan gasket leak. *tt
Bulletin:
BC5183961001
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
An oil leak in the area of the engine oil filter may be caused by a damaged or mis-installed (i.e. rolled over, pinched, sheared, nicked, etc.) oil pump body seal. *tt
Bulletin:
BC5185961001
Component:
103000 power train:automatic transmission
Summary:
Vehicles may exhibit a grinding noise while shifting into 4l. *tt
Bulletin:
BC5186961001
Component:
185000 vehicle speed control:cruise control
Summary:
Vehicles may experience an intermittent high idle after decel to a stop, when clutch pedal is depressed w/ no throttle movement. *tt
Bulletin:
BC5190961001
Component:
114200 electrical system:wiring:interior/under dash
Summary:
Vehicles experiencing chafing on the 14401 wire harness causing the accessory fuses to become open (primarily the cigar fuse). *tt
Bulletin:
BC5191961001
Component:
103000 power train:automatic transmission
Summary:
For concerns of stalling, reflash pcm w/ 1996 calibration (r11 level). *tt
Bulletin:
BC5198961001
Component:
022400 suspension:rear:shock absorber
Summary:
Improved rear shock absorbers for customers who may experience a low tone rattling noise or whoosh sound from the rear of the vehicle while traveling less than 25 mph & going over small to moderate bumps. *tt
Bulletin:
BC5204961001
Component:
116000 electrical system:ignition
Summary:
Concerns of check engine light (mil) w/codes p0300 thru p0308 & engine runs rough/misses may be due to a spark plug wire boot that is not fully seated on the spark plug. *tt
Bulletin:
BC5207961001
Component:
110000 electrical system
Summary:
Information for servicing the electronic/hydraulic control unit (ehcu) on 4wabs. *tt
Bulletin:
BC5209961001
Component:
034420 service brakes, hydraulic:foundation components:drum:shoes/linings
Summary:
Revised rear brake lining for both 9 inch & 10 inch applications for concerns w/ rear brake grab during the first few brake applications when the brakes are cold or in the morning after an overnight rain. *tt
Bulletin:
BC5212961001
Component:
162620 structure:body:hatchback/liftgate:support device
Summary:
Information on normal cold/cool temperature operation of the liftgate cylinder system. *tt
Bulletin:
BC5214961001
Component:
162800 structure:body:hood
Summary:
Revised hood seal for concerns of a wind whistle at speeds over 35 mph. *tt
Bulletin:
BC5217961001
Component:
102000 power train:manual transmission
Summary:
Information on replaced/repaired manual transmission under warranty and returned w/ signs of improper/lack of maintenance or misdiagnosis. *tt
Bulletin:
BC5218961001
Component:
198000 tires:temporary/emergency spare tire
Summary:
Information on stowing the spare tire stowage. *tt
Bulletin:
BC5224961001
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Information on abs sensors returned for analysis are identified as 'no problem found'. *tt
Bulletin:
BC5227961001
Component:
140000 air bags
Summary:
Information for air bag dtc b1813 observe the air bag lamp flash out code & perform the appropriate pinpoint test for the flash out code. *tt
Bulletin:
BC9642961001
Component:
102000 power train:manual transmission
Summary:
Procedure for vehicles equipped with an aode or 4r70w transmission has a concern of shudder from the transmission torque converter clutch in 3rd or 4th gear or during 3-4 shift. *tt
Bulletin:
BC9668961001
Component:
063000 engine and engine cooling:exhaust system
Summary:
Concern for vehicles exhibiting lean codes p0171 & p0174 (vacuum leak). *tt
Bulletin:
BC9671961001
Component:
063000 engine and engine cooling:exhaust system
Summary:
Push connection between the flexible fuel vapor line at the carbon canister & the metal fuel vapor line may not seat fully on the fuel vapor line. *tt
Bulletin:
BC9672961001
Component:
051000 parking brake:conventional
Summary:
Procedure for brake warning indicator stays on red in cluster. *tt
Bulletin:
BC9673961001
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Procedure for brake exterior lights stay on (tail & high mount stop light). *tt
Bulletin:
BC9674961001
Component:
106000 power train:axle assembly
Summary:
Light to moderate axle noise (axle whine) at 50 to 65 mph (80 to 105 kph) during accels, decels or cruise may be due to axle noise being transmitted from the axle into the vehicle. *tt
Bulletin:
BC9676961001
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Improper rtv application at the front/rear lower intake manifold end seals & side gaskets may cause an oil/coolant leak. *tt
Bulletin:
BC9680961001
Component:
133000 visibility:power window devices and controls
Summary:
Concern where the door glass drops when cycled down on vehicles with the power door option. *tt
Bulletin:
BC9682961001
Component:
011000 steering:wheel and handle bar
Summary:
Concerns for the labor time standard in tbs 96-19-02 (steering - grunt noise during steering wheel return from full right turn) is incorrect. *tt
Bulletin:
BC9694961001
Component:
102000 power train:manual transmission
Summary:
Information on vehicles that may exhibit a slight delay in the first drive away after the vehicle has been parked overnight, or for a longer period of time. *tt
Bulletin:
BC9695961001
Component:
138000 visibility:defroster/defogger system
Summary:
Electronic automatic temperature control (eatc) invalid diagnostic codes u1235 & 155 may be stored if the ignition switch is cycled from 'off' to 'run' extremely slowly. *tt
Bulletin:
BC1009597020
Component:
060000 engine and engine cooling
Summary:
Vehicles built prior to 10/1/96 may have been built with wrong tem gauge system parts. *jd
Bulletin:
BC1032497020
Component:
021100 suspension:front:stabilizer bar
Summary:
Modifications have been made to the front stabilizer links. *jd
Bulletin:
12115
Component:
190000 tires
Summary:
Information regarding the tire inflation pressure for all models during predelivery process and during maintenance intervals. *mjs
Bulletin:
8558
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Information on servicing fuel pumps on u.s. postal service (usps) explorers. **mr
Bulletin:
14070
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Information regarding u.s. postal service (usps) explorer - fuel pump. **mr
Bulletin:
002001
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Concerns with hesitation on acceleration or turning on vehicles built through 8/15/2000 and 6/30/2000 - lack of fuel pressure. *jb
Bulletin:
010601
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary:
On some sport and sport trac vehicles the anti-lock brake system (abs) lamp may illuminate and diagnostic trouble code b2607 may or may not be set in the abs module. *tt
Bulletin:
14070
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Information on gas fuel pump replacement with a flex fuel (ff) pump on any us postal service (usps) vehicle. *tt
Bulletin:
020402
Component:
106000 power train:axle assembly
Summary:
Some explorer sport as well as other models may exhibit fuild leaks from the front axle vent tube. *tt
Bulletin:
15781
Component:
062000 engine and engine cooling:cooling system
Summary:
Certain 1998 through 2000 vehicles may exhibit coolant loss over a long period of time, with no evidence of external leaks. *tt
Bulletin:
TSB T2012-01
Component:
060000 engine (pws)
Summary:
Cvc501-a when the cvc501-a continously commands fast idle at or above 1500 rpm for an extended period of time (longer than 2.5 hours) the pcm may set dtcs and temporarily reduce engine power.

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