9999 CUMMINS ISX11.9 Recall

Campaign:
11E031000 on 08/08/2011
Component:
Engine and engine cooling
Affected:
11,860
Defect:
Cummins is recalling certain isb6.7, isc8.3, isl9, isx11.9, and isx15 engines shipped from september 2010 through december 2010 to various vehicle manufacturers. these engines were installed in recreational vehicles, emergency vehicles, buses, and certain truck applications. the v-band clamp assembly, part numbers q187684, q187685, and q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (doc)/diesel particulate filter (dpf) include a t-bolt which can fracture and fail when subjected to stress or load. a fracture or failure of the t-bolt may cause the clamp to loosen and the inlet or outlet sections attached to the doc/dpf housing to disconnect.
Consequence:
If the inlet or outlet sections disconnect, hot exhaust gases can vent prior to exiting the tailpipe, creating the risk of combustion and a fire. if both clamps fail, there is a risk in some applications that the doc/dpf housing may detach completely, creating a road hazard.
Correction:
Cummins is working with the vehicle manufacturers to identify and notify owners. the safety recall began on october 10, 2011. owners may contact cummins at 1-812-377-5000 or their vehicle manufacturer.
Notes:
Cummins' recall campaign number is c1154.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

9999 CUMMINS ISX11.9 TSBs (48)

Bulletin:
TSB-110078
Component:
060000 engine and engine cooling
Summary:
Cummins: there are fault codes stored due to an ambient air temp sensor problem. *rm
Bulletin:
TSB-110181
Component:
061000 engine and engine cooling:engine
Summary:
Cummins: engine speed instability when the vacuum blower is engaged. software problem. *rm updated 12/16/15. *pe
Bulletin:
TSB-110226
Component:
071000 fuel system, gasoline:storage
Summary:
Cummins: low oil pressure or excessive fuel consumption should be resolved with the lowering of oil level. *pe
Bulletin:
TSB-110266
Component:
061000 engine and engine cooling:engine
Summary:
Cummins: bulletin providing information regarding replacement of old fan drive idler pulley bracket and hardware with new updated version of idler pulley bracket. *pe
Bulletin:
TSB-120001
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Cummins: a new designed oil fill cap, for engines, to prevent loss of seal and provide positive stop for fill cap when installed on oil fill neck. *pe
Bulletin:
TSB-100890
Component:
060000 engine (pws)
Summary:
Cummins: freezing may occur, in certain cold weather evironments and operating conditions, due to condensation in breather system affecting heavy duty applications that have external crankcase breather systems. models ism cm876, isx cm871
Bulletin:
TRP-1359-B
Component:
060000 engine (pws)
Summary:
Cummins: in order for entire engine to be replaced, for failure of cam bushing, cylinder block must show signs of discolored/heat paint in area of number one and covered in base engine warranty. *pe
Bulletin:
TSB-150003
Component:
060000 engine (pws)
Summary:
Cummins: information regarding the change and shape of engine brake where the engine brake solenoids have changed and location due to engine standardized brake design across isx12 and isx12 g models. isx12 c. n years listed. *
Bulletin:
TSB150089-020516
Component:
350000 equipment
Summary:
This technical service bulletin introduces a revised backflow connector for the bosch aftertreatment def (diesel exhaust fluid) dosing unit. in some cases, the aftertreatment def dosing lines are not being fully purged during the purge cyc
Bulletin:
TSB160017-021616
Component:
350000 equipment
Summary:
This technical service bulletin communicates the release of a new lubricating oil filter bypass valve. the oil filter bypass valve can leak, caused by improper sealing of the lubricating oil filter bypass valve plunger in the lubricating o
Bulletin:
TSB160024-030916
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the trouble shooting and repair steps to address lubricating oil pressure and low idle and fault code 143 in certain engines due to the small diameter of a remote mounted lubricating oil filter head
Bulletin:
TSB150089-020516
Component:
063000 engine and engine cooling:exhaust system
Summary:
This technical service bulletin introduces a revised backflow connector for the bosch aftertreatment def (diesel exhaust fluid) dosing unit. in some cases, the aftertreatment def dosing lines are not being fully purged during the purge cyc
Bulletin:
TSB160017-021616
Component:
060000 engine (pws)
Summary:
This technical service bulletin communicates the release of a new lubricating oil filter bypass valve. the oil filter bypass valve can leak, caused by improper sealing of the lubricating oil filter bypass valve plunger in the lubricating o
Bulletin:
C1728A
Component:
350000 equipment
Summary:
This campaign is being issued to address certain isx11.9 cm2250/cm2350 rear ptos (repto) that were mis-assembled at the plant. this is an updated version of a previously released communication.
Bulletin:
C1728
Component:
060000 engine (pws)
Summary:
This campaign is being issued to address certain isx11.9 cm2250/cm2350 rear ptos (repto) that were mis-assembled at the plant.
Bulletin:
C1728A
Component:
060000 engine (pws)
Summary:
This campaign is being issued to address certain isx11.9 cm2250/cm2350 rear ptos (repto) that were mis-assembled at the plant. this is an updated version of a previously released communication.
Bulletin:
C1437B
Component:
060000 engine (pws)
Summary:
This campaign was issues to improve engine and aftertreatment reliability. it provides authorization for certified repair locations to recalibrate the engine with improved software.
Bulletin:
TSB140046-041514
Component:
060000 engine (pws)
Summary:
This technical service bulletin introduces the release of a revised air compressor repair kit for cummins air compressors. the revised kit provides the necessary parts to repair the air compressor by replacing the compressor head assembly.
Bulletin:
TSB140038-040614
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the verification and resolution of inlet and outlet nox sensor wire lead damage caused by the use of incorrect wire ties.
Bulletin:
TSB130155-020314
Component:
060000 engine (pws)
Summary:
This technical service bulletin raises field awareness and describes corrective action for peterbilt 320, 386, 587 and medium duty chassis battery box harness isssues. damage to components within the battery box has resulted in heated def
Bulletin:
TSB100890-012813
Component:
060000 engine (pws)
Summary:
This technical service bulletin announces the release of a crankcase breather heater, insulation, and related parts of the external crankcase breather system on the affected engines. the heater and insulation are designed to reduce the pos
Bulletin:
TSB150133-070116
Component:
060000 engine (pws)
Summary:
This techical service bulletin announces the release of new exhaust manifold gaskets and manfolds and new upper engine gasket kit part numbers to reduce instances of lkeaing exhaust manifold gaskets and cracked exhaust manifolds. this is a
Bulletin:
TSB130155-102213
Component:
060000 engine (pws)
Summary:
This technical service bulletin raises field awareness and describes corrective action for peterbilt 320, 386, 587 and medium duty chassis battery box harness isssues. damage to components within the battery box has resulted in heated def
Bulletin:
C1262
Component:
060000 engine (pws)
Summary:
This campaign improves engine and aftertreatment reliability. it authorizes certified repair locations to recalibrate the engine withh improved software.
Bulletin:
TSB120300-112812
Component:
060000 engine (pws)
Summary:
This technical service bulletin desribes the verification and resolution of a chirping noise heard from the primary belt drive on some engines. primary belt noise, described as a chirping noise, is being heard at the water pump. the water
Bulletin:
TSB150089-110315
Component:
060000 engine (pws)
Summary:
This technical service bulletin introduces a revised backflow connector for the bosch aftertreatment def (diesel exhaust fluid) dosing unit. in some cases, the aftertreatment def dosing lines are not being fully purged during the purge cyc
Bulletin:
TSB140168-092515
Component:
090000 fuel system, other
Summary:
This technical service bulletin announces a new service tool fuel return hose and updated service manual procedure to decrease the occurrence of falsely identifying leaking fuel pressure relief valves. this is an update to a previously sub
Bulletin:
TSB150133-092515
Component:
060000 engine (pws)
Summary:
This techical service bulletin announces the release of new exhaust manifold gaskets and manfolds and new upper engine gasket kit part numbers to reduce instances of lkeaing exhaust manifold gaskets and cracked exhaust manifolds.
Bulletin:
TSB150149-090815
Component:
350000 equipment
Summary:
This technical service bulletin explains that the aftertreatment diesel particulate filter (dpf) design was changed. because of this physical design change, service locations questioned if the aftertreatment dpf had a manufacturing defect
Bulletin:
TSB150089-060415
Component:
063000 engine and engine cooling:exhaust system
Summary:
This technical service bulletin introduces a revised backflow connector for the bosch aftertreatment def (diesel exhaust fluid) dosing unit. in some cases, the aftertreatment def dosing lines are not being fully purged during the purge cyc
Bulletin:
TSB150113-071515
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
This technical service bulletin announces a new fuel pump with a diamond-like coated tappet roller pin. the new roller pins are less susceptiblel to debris or corrosion damage, which can lead to a fuel pump failure.
Bulletin:
TSB110181-031416
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the verification and resolution of engine speed instability related to truck vacuum blower or pump engagement. some units with transfer cases have exhibited engine speed instability when the vacuu
Bulletin:
C1638
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
This campaign is to replace the lubricating oil filter bypass valve on certain engines. this action supercedes previous fuel pump repair actions. the new bypass valve has improved sealing capability and provides better protection to fuel
Bulletin:
TSB150074-051915
Component:
350000 equipment
Summary:
This techical service bulletin announces a new turbocharger coolant leak test kit to perform turbocharger coolant leak tests.
Bulletin:
TSB110181-042215
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the verification and resolution of engine speed instability related to truck vacuum blower or pump engagement. some units with transfer cases have exhibited engine speed instability when the vacuu
Bulletin:
TSB110181-042215
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the verification and resolution of engine speed instability related to truck vacuum blower or pump engagement. some units with transfer cases have exhibited engine speed instability when the vacuu
Bulletin:
TSB140169-120114
Component:
350000 equipment
Summary:
This technical service bulletin describes fuel lift pump obsolesence and supercession in order to address instances of fault code 2265 due to open circuits in the fuel lift pump on certain engines.
Bulletin:
TSB140168-120114
Component:
090000 fuel system, other
Summary:
This technical service bulletin announces a new service tool fuel return hose and updated service manual procedure to decrease the occurrence of falsely identifying leaking fuel pressure relief valves.
Bulletin:
TSB110181-092914
Component:
060000 engine (pws)
Summary:
This technical service bulletin describes the verification and resolution of engine speed instability related to truck vacuum blower or pump engagement. some units with transfer cases have exhibited engine speed instability when the vacuu
Bulletin:
TSB140083-062014
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
This technical service bulletin announces the release of the service part numbers for the fuel pump head barrel and plunger and the fuel pump roller tappets.
Bulletin:
TSB101596-082415
Component:
350000 equipment
Summary:
This technical service bulletin introduces the required components to salvage damaged cylinder head and main bearing capscrew hole threads.
Bulletin:
TSB160017-031720
Component:
060000 engine and engine cooling
Summary:
This technical service bulletin communicates the release of a new lubricating oil filter bypass valve. the oil filter bypass valve can leak, caused by improper sealing of the lubricating oil filter bypass valve plunger in the lubricating o
Bulletin:
TSB140019-041020
Component:
070000 fuel system, gasoline
Summary:
This document, in conjunction with the information provided within the manuals listed in table 1 provides inspection and repair guidelines following the malfunction of an xpi fuel pump pumping plunger and/or roller tappet assembly. the lev
Bulletin:
TSB150089-102020
Component:
080000 fuel system, diesel
Summary:
This technical service bulletin describes the verification and resolution of some cases in which the aftertreatment diesel exhaust fluid (def) dosing lines are not being fully purged during the purge cycle. this can result in internal crack
Bulletin:
TSB140019-111020
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
This document, in conjunction with the information provided within the manuals listed in table 1 provides inspection and repair guidelines following the malfunction of an xpi fuel pump pumping plunger and/or roller tappet assembly. the lev
Bulletin:
TSB160008-050120
Component:
070000 fuel system, gasoline
Summary:
This technical service bulletin provides instructions for preventing the malfunction of the aftertreatment fuel injector caused by water intrusion on international prostar chassis when a new aftertreatment fuel injector is being installed.
Bulletin:
TSB120309-061320
Component:
063140 engine and engine cooling:exhaust system:emission control:catalytic convertor
Summary:
This technical service bulletin describes the verification and resolution of fault code 3714 active with no other active fault codes. due to a software issue, fault code 3714 may become active after adjusting insite? electronic service tool
Bulletin:
TSB180095-080620
Component:
061200 engine and engine cooling:engine:diesel
Summary:
This technical service bulleting describes the verification and resolution of the diesel exhaust fluid (def) system becoming contaminated with debris. def tanks are cleaned and def dosing units or intake lines areflushed or even replaced, b

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