2017 NEW FLYER XN60 Recall

Campaign:
18V394000 on 06/14/2018
Component:
Service brakes, air:disc:caliper
Manufactured:
12/30/2014 - 05/18/2017
Affected:
908
Defect:
New flyer of america, inc. (new flyer) is recalling certain 2014-2016 new flyer xt60, 2014-2017 new flyer xn60 and xd60, and 2015-2017 new flyer xde60 urban transit buses equipped with zf axles that have radial air disk brakes. surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break. as such, these vehicles fail to comply with the requirements of federal motor vehicle safety standard (fmvss) number 121, "air brake systems."
Consequence:
Breakage of the guide pin can cause a reduction of braking ability and an increase in stopping distances, or a loss of tire pressure, increasing the risk of a crash.
Correction:
New flyer will notify owners, and dealers will install a bushing kit and reinstall the brake calipers, free of charge. the recall began june 29, 2018. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r18-010.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2017 NEW FLYER XN60 TSBs (12)

Bulletin:
PMB048
Component:
060000 engine and engine cooling
Summary:
This parts manual bulletin provides information on the part numbers of the engine lift brackets
Bulletin:
SMB173
Component:
070000 fuel system, gasoline
Summary:
This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
Bulletin:
SMB175
Component:
114000 electrical system:wiring
Summary:
This service manual bulletin provides new preventative maintenance inspection requirements for the fore and aft articulated joint electrical panel fuse wiring.
Bulletin:
SMB176
Component:
350000 equipment
Summary:
This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
Bulletin:
SMB177
Component:
350000 equipment
Summary:
This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
Bulletin:
PMB049
Component:
350000 equipment
Summary:
This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Bulletin:
SMB178
Component:
350000 equipment
Summary:
This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
ITS6745
Component:
062000 engine and engine cooling:cooling system
Summary:
This maintenance instruction decribes how to replace the surge tank low coolant level sensor.
Bulletin:
ITS6790
Component:
350000 equipment
Summary:
This maintenance instruction describes how to install cng diamond decals on the sides of the vehicle. this is a new requirement of the nfpa 52 - april 2016 edition which was missed due to a specification language interpretation. nfp
Bulletin:
ITS6825
Component:
350000 equipment
Summary:
This maintenance instruction describes how to remove & replace a/c hoses
Bulletin:
SMB-182
Component:
160000 structure
Summary:
This service manual bulletin identifies a new requirement for bolt replacement in the artic joint support frame installed on your new flyer vehicle.

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