2016 NEW FLYER XD40 Recalls (3)

Campaign:: 16V223000 on 04/18/2016
Component:: Electrical system: software
Manufactured:: 08/21/2015 - 03/12/2016
Affected:: 1,897
Defect:: New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xn35, 2014-2016 xd35, xd60, xde40, 2015-2016 xd40, xde60, 2014 xde35, 2013-2015 xe40, 2013-2016 xn40, xn60, and 2014-2015 xt40, and xt60 transit buses. these buses have an electric transit operator (eto) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
Consequence:: If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
Correction:: New flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. the recall began on may 4, 2016. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r16-005.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 17V539000 on 08/31/2017
Component:: Seat belts
Manufactured:: 11/30/2016 - 05/27/2017
Affected:: 214
Defect:: New flyer industries ltd. (new flyer) is recalling certain 2015-2016 md30, 2016 md35, 2017 xd35, xd60, xde35, xde40, xde60, xn35 and 2016-2017 xd40 and xn40 transit buses, equipped with certain recaro commercial bus driver seats (models ergo r, ergo d, am71, am72 and am80). the seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.
Consequence:: If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.
Correction:: New flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. the recall began september 15, 2017. owners may contact new flyer customer service at 1-204-224-6706. new flyers' number for this recall is r17-017.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 17V539000 on 08/31/2017
Component:: Seat belts:front:buckle assembly
Manufactured:: 11/30/2016 - 05/27/2017
Affected:: 214
Defect:: New flyer industries ltd. (new flyer) is recalling certain 2015-2016 md30, 2016 md35, 2017 xd35, xd60, xde35, xde40, xde60, xn35 and 2016-2017 xd40 and xn40 transit buses, equipped with certain recaro commercial bus driver seats (models ergo r, ergo d, am71, am72 and am80). the seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.
Consequence:: If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.
Correction:: New flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. the recall began september 15, 2017. owners may contact new flyer customer service at 1-204-224-6706. new flyers' number for this recall is r17-017.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2016 NEW FLYER XD40 TSBs (21)

Bulletin:: ITS6244
Component:: 030000 brakes (pws)
Summary:: Technical instruction to incorporate an additional pressure protection valve (ppv) to the emergency brake release system, for specifically equipped vehicles operating in new york state only.
Bulletin:: ITS6254
Component:: 110000 electrical system
Summary:: Technical instruction to reconfigure voltage sense connection wiring on specifically equipped vehicles
Bulletin:: ITS6307
Component:: 160000 structure
Summary:: Technical instruction - inspect rear bumper and re-torque mounting hardware if required - specifically equipped vehilces
Bulletin:: ITS6420
Component:: 118000 electrical system: software
Summary:: Technical instruction for amerex display module and firmware validation
Bulletin:: ITS6368
Component:: 111000 electrical system:battery
Summary:: Technical instruction to rewire the voltage regulator power supply from the battery side to the load side of the battery disconnect switch.
Bulletin:: ITS6339
Component:: 353000 equipment:electrical
Summary:: Technical instruction to rework heat exchanger cabin loop line and routing.
Bulletin:: ITS6364
Component:: 062000 engine and engine cooling:cooling system
Summary:: Technical instruction to rework heat exchanger cabin loop line and routing.
Bulletin:: SMB168
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Service manula bulletin provides revised oem information on the exhaust, after treatment system and def tank.
Bulletin:: ITS6623
Component:: 107000 power train:axle hubs
Summary:: This maintenance instruction describes how to inspect rear axle hub spindle nuts
Bulletin:: PMB048
Component:: 060000 engine and engine cooling
Summary:: This parts manual bulletin provides information on the part numbers of the engine lift brackets
Bulletin:: SMB173
Component:: 070000 fuel system, gasoline
Summary:: This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
Bulletin:: ITS6662
Component:: 284000 back over prevention: camera system
Summary:: This maintenance instruction describes how to add heat shrink to rear camera pigtail (wiring).
Bulletin:: SMB176
Component:: 350000 equipment
Summary:: This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
Bulletin:: ITS6704
Component:: 060000 engine and engine cooling
Summary:: This maintenance instruction describes how to ensure proper clearance between cac exhaust support and gen 5 coolant lines.
Bulletin:: SMB177
Component:: 350000 equipment
Summary:: This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
Bulletin:: PMB049
Component:: 350000 equipment
Summary:: This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Bulletin:: SMB178
Component:: 350000 equipment
Summary:: This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Bulletin:: SERVICE INSTRUCT
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:: SMB170
Component:: 070000 fuel system, gasoline
Summary:: This service manual bulletin provides a correction for the information regarding the replacement of the def tank suction filter.
Bulletin:: ITS6785
Component:: 103100 power train:automatic transmission:control module (tcm, pcm)
Summary:: This maintenance instruction decribes how to add relay for auto neutral signal to transmission control module.
Bulletin:: SMB180
Component:: 100000 power train
Summary:: This service manual bulletin provides updated preventive maintenace interval for the crankcase breather tube element on buses equipped with a cummins diesel isl 07 or isl 09 engine.

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