2016 INTERNATIONAL LONESTAR Recalls (6)
- Campaign:
- 15V165000 on 03/22/2015
- Component:
- Service brakes, air
- Manufactured:
- 08/05/2014 - 02/22/2015
- Affected:
- 2,222
- Defect:
- Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900, durastar, lonestar, paystar, prostar, workstar and 2015 international transtar and ic bus ce vehicles equipped with a haldex air braking system. the affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. this could cause dragging or overheated brakes.
- Consequence:
- If the brakes drag and overheat there is an increased risk of a wheel end fire.
- Correction:
- Navistar will notify owners, and dealers will replace the haldex life seal brake chambers, free of charge. the recall began on june 19, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15504. note: this recall supersedes recall 14v-806.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 15V329000 on 05/28/2015
- Component:
- Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Manufactured:
- 02/19/2014 - 03/12/2015
- Affected:
- 102
- Defect:
- Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900 trucks manufactured january 6, 2014, to march 12, 2015, and 2015-2016 international lonestar trucks manufactured february 20, 2014, to march 13, 2015. the affected vehicles are equipped with a 6" diameter stack tail pipe, that may not have sufficient support. the unsupported weight of the upper stack tail pipe and vibration associated with normal vehicle operation over time may cause a crack of the weld joint between the inlet pipe and the flare expansion of the stack tail pipe, which may result in partial or full separation of the stack tail pipe from the vertical exhaust pipe.
- Consequence:
- If the stack tail pipe separates from the exhaust pipe it can fall into the roadway possibly hitting another vehicle, increasing the risk of a crash.
- Correction:
- Navistar will notify owners, and dealers will replace the stack tail pipe with a one piece stack tail pipe, free of charge. the recall began on july 20, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15511.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 15V631000 on 10/07/2015
- Component:
- Engine and engine cooling:engine:diesel
- Manufactured:
- 08/09/2015 - 08/13/2015
- Affected:
- 74
- Defect:
- Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
- Consequence:
- An engine that stalls without warning increases the risk of a crash.
- Correction:
- Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 15V631000 on 10/07/2015
- Component:
- Electrical system:ignition:module
- Manufactured:
- 08/09/2015 - 08/13/2015
- Affected:
- 74
- Defect:
- Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
- Consequence:
- An engine that stalls without warning increases the risk of a crash.
- Correction:
- Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 17V575000 on 09/19/2017
- Component:
- Steering
- Manufactured:
- 03/24/2015 - 05/13/2015
- Affected:
- 1,175
- Defect:
- Navistar, inc. (navistar) is recalling certain 2016 international durastar, lonestar, prostar, terrastar, transtar, workstar, 9900i, and ic bus hc vehicles equipped with certain spicer d or e series steer axles. the castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
- Consequence:
- If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering, increasing the risk of a crash.
- Correction:
- Navistar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. the recall began on november 8, 2017. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 17507.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 17V575000 on 09/19/2017
- Component:
- Steering:linkages:tie rod assembly
- Manufactured:
- 03/24/2015 - 05/13/2015
- Affected:
- 1,175
- Defect:
- Navistar, inc. (navistar) is recalling certain 2016 international durastar, lonestar, prostar, terrastar, transtar, workstar, 9900i, and ic bus hc vehicles equipped with certain spicer d or e series steer axles. the castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
- Consequence:
- If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering, increasing the risk of a crash.
- Correction:
- Navistar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. the recall began on november 8, 2017. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 17507.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
2016 INTERNATIONAL LONESTAR TSBs (81)
- Bulletin:
- IK0400125
- Component:
- 030000 brakes (pws)
- Summary:
- Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
- Bulletin:
- IK0800172
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
- Bulletin:
- IK-0500056
- Component:
- 010000 steering
- Summary:
- new steering shaft hex bolt
- Bulletin:
- IK-1201253
- Component:
- 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Summary:
- Ik1201253 - exhaust manifold service procedures
- Bulletin:
- IK-1201314
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Performing relative compression test and misfire test with cpa tool
- Bulletin:
- IK-1201326
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1201326 - service parts damaged new turbocharger oil supply tube
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK-2600225
- Component:
- 060000 engine (pws)
- Summary:
- Ik2600225 - 500k baud engine module programming
- Bulletin:
- IK1100031A
- Component:
- 101000 power train:clutch assembly
- Summary:
- Hard to crank condition on vehicles with hydraulic clutch linkage and solo clutch
- Bulletin:
- IK0800475
- Component:
- 110000 electrical system
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK0800463
- Component:
- 110000 electrical system
- Summary:
- High or spiking voltage only with leece-neville alternator using remote voltage sense
- Bulletin:
- IK0800445
- Component:
- 350000 equipment
- Summary:
- Body controller updates; only when equipped with 500k baud communication network
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK1900240
- Component:
- 353600 equipment:air conditioner
- Summary:
- Pressure transducer (pt) switch install; built before january 20, 2015)
- Bulletin:
- IK0400057
- Component:
- 040000 service brakes, air
- Summary:
- New brake light operation; prostar and lonestar with air brakes
- Bulletin:
- IK1900240
- Component:
- 353600 equipment:air conditioner
- Summary:
- Pressure transducer (pt) switch install; models built prior to january 20, 2015
- Bulletin:
- IK1900228
- Component:
- 353600 equipment:air conditioner
- Summary:
- 2010 and newer vehicle air conditioning diagnostics (start here)
- Bulletin:
- IK0800284
- Component:
- 353600 equipment:air conditioner
- Summary:
- Ambient air temperature (aat) sensor faults/location/diagnostics
- Bulletin:
- IK0400088
- Component:
- 044200 service brakes, air:drum:drum
- Summary:
- Brake single hot wheel end service procedure
- Bulletin:
- IK0800441
- Component:
- 118500 electrical system: integrated trailer brake control
- Summary:
- Adding an electronic trailer brake controller
- Bulletin:
- IK0800427
- Component:
- 356000 equipment adaptive
- Summary:
- Active faults during load shed
- Bulletin:
- IK1900245
- Component:
- 356000 equipment adaptive
- Summary:
- Espar d5 hydronic diagnostic guide
- Bulletin:
- REC17502
- Component:
- 030000 service brakes, hydraulic
- Summary:
- The air dryer mounting bracket may fracture, which could cause the air dryer to separate from the vehicle frame with possible airline separation from the dryer, resulting in air system leaks or loss of air pressure to the brake system.
- Bulletin:
- IK0800510
- Component:
- 353000 equipment:electrical
- Summary:
- Cooper bussmann inverter information/diagnostics
- Bulletin:
- IK1600207
- Component:
- 162300 structure:body:door
- Summary:
- Wind noise at upper side door
- Bulletin:
- IK1900223
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air conditioning electrical diagnostics
- Bulletin:
- IK1900228
- Component:
- 353600 equipment:air conditioner
- Summary:
- 2010 and newer vehicle air conditioning diagnostics (start here)
- Bulletin:
- IK1900240
- Component:
- 110000 electrical system
- Summary:
- Pressure transducer (pt) switch install
- Bulletin:
- IK0400144
- Component:
- 030000 brakes (pws)
- Summary:
- Standard to heavy duty brake chamber replacement
- Bulletin:
- IK0800510
- Component:
- 110000 electrical system
- Summary:
- Cooper bussmann inverter information/diagnostics
- Bulletin:
- IK1100031
- Component:
- 101000 power train:clutch assembly
- Summary:
- Hard to crank condition with hydraulic clutch linkage and solo clutch
- Bulletin:
- IK1600116
- Component:
- 356000 equipment adaptive
- Summary:
- Mirror / map light / visor led lighting up when cb mic is keyed
- Bulletin:
- IK1600116
- Component:
- 356000 equipment adaptive
- Summary:
- Mirror / map light / visor led lighting up when cb mic is keyed
- Bulletin:
- IK0400057
- Component:
- 125000 exterior lighting:brake lights
- Summary:
- Brake light operation on hpv, prostar and lonestar
- Bulletin:
- REC15511
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- An incomplete weld at the flared section of the tail pipe may cause a crack in the weld, which may result in partial or full separation of the tail pipe from the vertical exhaust pipe.
- Bulletin:
- REC15504
- Component:
- 030000 service brakes, hydraulic
- Summary:
- A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.
- Bulletin:
- IK0700096
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Urea quality sensor (uqs) boot order
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800554
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Telematic installation guidelines; only units with 500k data link
- Bulletin:
- REC17507
- Component:
- 010000 steering
- Summary:
- The castellated nut and cotter pin that fastens the tie rod end to the steering knuckle may have not been tightened to their specified assembly torque and over time may loosen resulting in looseness in steering; commercial vehicles only.
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK1600131
- Component:
- 350000 equipment
- Summary:
- Cab water leak troubleshooting tips; primarily for sleeper cab models and some aspects may also apply to all cabs excluding 5000,9000, paystar, citystar
- Bulletin:
- IK0700079
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) boot order
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800445
- Component:
- 110000 electrical system
- Summary:
- Controller updates for 500k baud; only vehicles with 500k baud data link
- Bulletin:
- IK1201383
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Lonestar air filter service procedure
- Bulletin:
- IK1900198
- Component:
- 111000 electrical system:battery
- Summary:
- Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800485
- Component:
- 118000 electrical system: software
- Summary:
- Cluster software update instructions
- Bulletin:
- IK0800537
- Component:
- 010000 steering
- Summary:
- Dm harness inspection; only with steering column feature code 05710
- Bulletin:
- IK0800411
- Component:
- 110000 electrical system
- Summary:
- Body controller resource center
- Bulletin:
- IK0800412
- Component:
- 110000 electrical system
- Summary:
- Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
- Bulletin:
- IK0800444
- Component:
- 353000 equipment:electrical
- Summary:
- Information display won't boot up
- Bulletin:
- IK0800460
- Component:
- 110000 electrical system
- Summary:
- Build to vin wiring harnesses; axle configuration: 6x4
- Bulletin:
- IK1700017
- Component:
- 200000 wheels
- Summary:
- Vibration at highway speeds
- Bulletin:
- IK1900168
- Component:
- 350000 equipment
- Summary:
- Fifth wheel jaw unlock; only models with feature 595baw or 597017 - electronic jaw release
- Bulletin:
- IK1900172
- Component:
- 350000 equipment
- Summary:
- Espar airtronic heater diagnostic guide; only models with feature code 16vtv
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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