2016 INTERNATIONAL DURASTAR Recalls (7)

Campaign:: 15V165000 on 03/22/2015
Component:: Service brakes, air
Manufactured:: 07/29/2014 - 02/19/2015
Affected:: 2,222
Defect:: Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900, durastar, lonestar, paystar, prostar, workstar and 2015 international transtar and ic bus ce vehicles equipped with a haldex air braking system. the affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. this could cause dragging or overheated brakes.
Consequence:: If the brakes drag and overheat there is an increased risk of a wheel end fire.
Correction:: Navistar will notify owners, and dealers will replace the haldex life seal brake chambers, free of charge. the recall began on june 19, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15504. note: this recall supersedes recall 14v-806.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 15V631000 on 10/07/2015
Component:: Engine and engine cooling:engine:diesel
Manufactured:: 08/06/2015 - 08/12/2015
Affected:: 74
Defect:: Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
Consequence:: An engine that stalls without warning increases the risk of a crash.
Correction:: Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 15V631000 on 10/07/2015
Component:: Electrical system:ignition:module
Manufactured:: 08/06/2015 - 08/12/2015
Affected:: 74
Defect:: Navistar inc. (navistar) is recalling certain model year 2016 international prostar trucks manufactured august 5, 2015, to august 14, 2015, durastar trucks manufactured august 7, 2015, to august 13, 2015, paystar trucks manufactured august 11, 2015, to august 14, 2015, and lonestar trucks manufactured august 10, 2015, to august 14, 2015. in the affected vehicles, the engine control module (ecm) may short circuit, causing the engine to stall without warning.
Consequence:: An engine that stalls without warning increases the risk of a crash.
Correction:: Navistar will notify owners, and cummins dealers will replace the ecm, free of charge. the recall began on october 22, 2015. owners may contact navistar customer service at 1-800-448-7825, or cummins customer service at 1-800-343-7357.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 16V141000 on 03/07/2016
Component:: Parking brake:conventional:mechanical:linkage and cable
Manufactured:: 01/27/2015 - 02/03/2016
Affected:: 2,747
Defect:: Navistar, inc. (navistar) is recalling certain model year 2016 international 1300 trucks manufactured february 26, 2015, to may 12, 2015, 2016-2017 international durastar trucks manufactured january 28, 2015, to february 4, 2016, international terrastar trucks manufactured january 28, 2015, to february 1, 2016, and 2016 ic ac transit buses manufactured january 28, 2015, to february 2, 2015. the metal connecting clip that connects the hand operated parking brake actuator cable to the intermediate parking brake cable may fail.
Consequence:: If the parking brake cable connection fails, the vehicle may unexpectedly roll, increasing the risk of injury or a crash.
Correction:: Navistar will notify owners, and dealers will replace the hand parking brake cable connector clips, free of charge. the recall began on may 3, 2016. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 16504.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 17V575000 on 09/19/2017
Component:: Steering
Manufactured:: 03/03/2015 - 06/17/2015
Affected:: 1,175
Defect:: Navistar, inc. (navistar) is recalling certain 2016 international durastar, lonestar, prostar, terrastar, transtar, workstar, 9900i, and ic bus hc vehicles equipped with certain spicer d or e series steer axles. the castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
Consequence:: If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering, increasing the risk of a crash.
Correction:: Navistar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. the recall began on november 8, 2017. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 17507.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 17V575000 on 09/19/2017
Component:: Steering:linkages:tie rod assembly
Manufactured:: 03/03/2015 - 06/17/2015
Affected:: 1,175
Defect:: Navistar, inc. (navistar) is recalling certain 2016 international durastar, lonestar, prostar, terrastar, transtar, workstar, 9900i, and ic bus hc vehicles equipped with certain spicer d or e series steer axles. the castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
Consequence:: If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering, increasing the risk of a crash.
Correction:: Navistar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. the recall began on november 8, 2017. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 17507.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 17V792000 on 12/12/2017
Component:: Equipment
Manufactured:: 04/01/2015 - 04/10/2017
Affected:: 10,195
Defect:: Navistar, inc. (navistar) is recalling certain 2000-2001 international 4700, 2000-2002 4900, 2001-2003 8100 (transtar) and 9100i, 2002-2003, 2005, 2007-2009, 2012-2014 and 2016-2018 durastar, 2012 and 2014-2017 prostar, 2014-2015 terrastar, and 2018 lt trucks. these vehicles are equipped with kidde plastic-handle or push button 'pindicator' fire extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. for a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17e062-5427.pdf
Consequence:: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Correction:: Navistar will notify owners, instructing them to notify kidde for a replacement fire extinguisher, free of charge. the recall is expected to begin february 9, 2018. owners may contact navistar customer service at 1-331-332-1590, or contact kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "product safety recall" for more information.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2016 INTERNATIONAL DURASTAR TSBs (90)

Bulletin:: IK0400125
Component:: 030000 brakes (pws)
Summary:: Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:: IK0400143
Component:: 045200 service brakes, air:disc:pads
Summary:: Navistar: navistar durastar and bus chassis with quadraulic brakes are to be included in the navistar/meritor warranty. 7/15/15 *ta
Bulletin:: IK1300085
Component:: 044100 service brakes, air:drum:shoes/linings
Summary:: Iknowledge: navistar ce bus, be bus, and durastar models due to vehicle vocation, loading, operating environment, and driving habits, may experience brake lining wear rate that will vary. *ta
Bulletin:: IK-0500056
Component:: 010000 steering
Summary:: new steering shaft hex bolt
Bulletin:: IK-0500057
Component:: 015300 steering:hydraulic power assist:power steering fluid
Summary:: all heavy platform power steering fluid production change
Bulletin:: IK-1201314
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Performing relative compression test and misfire test with cpa tool
Bulletin:: IK-1201326
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:: IK-1500051
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:: IK-2600225
Component:: 060000 engine (pws)
Summary:: Ik2600225 - 500k baud engine module programming
Bulletin:: IK1600222
Component:: 133000 visibility:power window devices and controls
Summary:: Power window binding
Bulletin:: IK0800475
Component:: 110000 electrical system
Summary:: Radio diagnostics and information
Bulletin:: IK0800463
Component:: 110000 electrical system
Summary:: High or spiking voltage only with leece-neville alternator using remote voltage sense
Bulletin:: IK0400056
Component:: 046400 service brakes, air:antilock:abs warning light
Summary:: Brake light operation; only equipped with full power brake system
Bulletin:: IK0800445
Component:: 350000 equipment
Summary:: Body controller updates; only when equipped with 500k baud communication network
Bulletin:: IK0800517
Component:: 060000 engine (pws)
Summary:: Cummins isb engine remote engine speed control with feature 12xat
Bulletin:: IK1200029
Component:: 062100 engine and engine cooling:cooling system:radiator assembly
Summary:: Radiator internal restriction and flush procedure
Bulletin:: AFC16902
Component:: 121000 exterior lighting:headlights
Summary:: The body controller may not be programmed with the necessary programming for the snow plow day time running lights (drls) to operate when switching from the hood lights to the snow plow lights.
Bulletin:: IK1600023
Component:: 135000 visibility:rearview mirrors/devices
Summary:: Mirror repair procedures and replacement parts availability
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: IK0400046
Component:: 030000 service brakes, hydraulic
Summary:: Wabco full power hydraulic brake diagnostic code (dtc) index
Bulletin:: IK0800284
Component:: 353600 equipment:air conditioner
Summary:: Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:: IK1201315
Component:: 046400 service brakes, air:antilock:abs warning light
Summary:: Cummins isb- abs light after ecm reflash 639-2 (185)
Bulletin:: AFC16906
Component:: 118000 electrical system: software
Summary:: The wingman fusion camera software has an issue in determining the regional settings. this can cause fault codes, warning lights and disabling certain functions of the wingman fusion system. wingman radar-only collision mitigation remains
Bulletin:: IK0800441
Component:: 118500 electrical system: integrated trailer brake control
Summary:: Adding an electronic trailer brake controller
Bulletin:: IK0800503
Component:: 060000 engine (pws)
Summary:: Isb starting system diagnostics
Bulletin:: IK0800517
Component:: 060000 engine (pws)
Summary:: Cummins isb engine remote engine speed control with feature 12xat
Bulletin:: IK1600207
Component:: 162300 structure:body:door
Summary:: Wind noise at upper side door
Bulletin:: IK1600222
Component:: 133000 visibility:power window devices and controls
Summary:: Power window binding
Bulletin:: IK1900223
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning electrical diagnostics
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: MIN16108
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Certain vehicles may have been built without an air line causing the fan drive to run continuously
Bulletin:: IK0800503
Component:: 060000 engine (pws)
Summary:: Isb starting system diagnostics
Bulletin:: IK0800503
Component:: 110000 electrical system
Summary:: Isb starting system diagnostics
Bulletin:: IK0800522
Component:: 121000 exterior lighting:headlights
Summary:: Repair information for damaged headlight connector
Bulletin:: MIN16102
Component:: 356000 equipment adaptive
Summary:: Certain 500k baud compliant body control module replacement
Bulletin:: MIN16103
Component:: 070000 fuel system, gasoline
Summary:: Certain def sensor / pickup assembly / def tank replacement
Bulletin:: MIN16104
Component:: 356000 equipment adaptive
Summary:: Certain vehicles with exempt emissions label.
Bulletin:: REC16504
Component:: 050000 parking brake
Summary:: The connecting clip that connects the hand operated parking brake actuator cable to the intermediate parking brake cable may fail and result in unintended release of the parking brake.
Bulletin:: REC15504
Component:: 030000 service brakes, hydraulic
Summary:: A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.
Bulletin:: IK0700096
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Urea quality sensor (uqs) boot order
Bulletin:: IK1201360
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:: IK1201363
Component:: 070000 fuel system, gasoline
Summary:: Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:: IK1900022
Component:: 353600 equipment:air conditioner
Summary:: A/c refrigerant and oil capacities
Bulletin:: IK2700090
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand ez-tech download center
Bulletin:: IK2700100
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand eztech
Bulletin:: IK2900030
Component:: 118000 electrical system: software
Summary:: Dealer ez-tech and diagnostic software support resource center
Bulletin:: IK0800341
Component:: 110000 electrical system
Summary:: Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:: IK0800517
Component:: 060000 engine (pws)
Summary:: Cummins engine remote engine speed control; only with feature code12xat or 12xbm
Bulletin:: IK0800554
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Telematic installation guidelines; only units with 500k data link
Bulletin:: REC17507
Component:: 010000 steering
Summary:: The castellated nut and cotter pin that fastens the tie rod end to the steering knuckle may have not been tightened to their specified assembly torque and over time may loosen resulting in looseness in steering; commercial vehicles only.
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1200921
Component:: 118000 electrical system: software
Summary:: Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:: IK1201009
Component:: 060000 engine (pws)
Summary:: Winter front usage
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities
Bulletin:: IK1201362
Component:: 060000 engine and engine cooling
Summary:: Isb cac port plug; onle vehicles with cummins isb engine
Bulletin:: IK2700100
Component:: 118000 electrical system: software
Summary:: Oncommand ez-tech
Bulletin:: IK4300001
Component:: 118000 electrical system: software
Summary:: Updating oncommand link with accelerator
Bulletin:: IK0400147
Component:: 030000 service brakes, hydraulic
Summary:: Wabco hydraulic power brake cap/grounds diagnostics and repair procedure
Bulletin:: IK0500038
Component:: 010000 steering
Summary:: Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:: IK0500058
Component:: 010000 steering
Summary:: Steering fluids
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800351
Component:: 118000 electrical system: software
Summary:: J1939 data link source address information
Bulletin:: IK0800503
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Isb starting system diagnostics
Bulletin:: IK1201248
Component:: 062000 engine and engine cooling:cooling system
Summary:: Cooling system flush procedure
Bulletin:: IK0800059
Component:: 125000 exterior lighting:brake lights
Summary:: Brake lights staying on
Bulletin:: IK2500511
Component:: 118000 electrical system: software
Summary:: Using supplier software to check dtcs
Bulletin:: Rec17V-792_2017-
Component:: 350000 equipment
Summary:: The fire extinguishers may become clogged or require excessive force to activate. in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. only equ
Bulletin:: IK0700079
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) boot order
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800445
Component:: 110000 electrical system
Summary:: Controller updates for 500k baud; only vehicles with 500k baud data link
Bulletin:: IK0800517
Component:: 060000 engine (pws)
Summary:: Cummins isb engine remote engine speed control with feature 12xat
Bulletin:: IK0800522
Component:: 121000 exterior lighting:headlights
Summary:: Repair information for damaged headlight connector
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:: IK0700097
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:: IK0800546
Component:: 060000 engine and engine cooling
Summary:: Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:: IK0400154
Component:: 030000 service brakes, hydraulic
Summary:: Hydraulic brake system park brake inspection and adjustment procedures; only models with hydraulic brake system equipped with 04gbj park brake
Bulletin:: IK0800080
Component:: 353000 equipment:electrical
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800485
Component:: 118000 electrical system: software
Summary:: Cluster software update instructions
Bulletin:: IK0800522
Component:: 121000 exterior lighting:headlights
Summary:: Repair information for damaged headlight connector
Bulletin:: MIN16125
Component:: 060000 engine and engine cooling
Summary:: Certain models may have been built without the necessary ground circuit for the emergency pump relay resulting in the pump to run at all times when the ignition is in the run position.
Bulletin:: IK1300038
Component:: 102000 power train:manual transmission
Summary:: Transmission control module relocation; only with allison wt gen 3 transmission
Bulletin:: IK1300055
Component:: 102000 power train:manual transmission
Summary:: Transmission upshifting too fast; only with allison gen 4 lct (1000 and 2000 series) transmission
Bulletin:: IK1201359
Component:: 060000 engine and engine cooling
Summary:: Breather filter and crankcase tube freezing issue in below freezing temperatures; only models with cummins isb 6.7 and qsb 6.7
Bulletin:: IK0800411
Component:: 110000 electrical system
Summary:: Body controller resource center
Bulletin:: IK0800412
Component:: 110000 electrical system
Summary:: Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:: IK0900114
Component:: 060000 engine and engine cooling
Summary:: On certain durastar and ce bus models with cummins isb engines, the upper radiator hose saddle clamps are positioned improperly,and may cause punctures in the upper radiator hose. new saddle clamps, with a revised design and positioning, mu
Bulletin:: IK0800475
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Radio diagnostics and information
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:: IK1900022
Component:: 060000 engine (pws)
Summary:: A/c refrigerant and oil capacities

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