2015 NOVA BUS LFS Recalls (5)

Campaign:
15V735000 on 11/04/2015
Component:
Structure:body:door
Manufactured:
08/09/2010 - 06/08/2015
Affected:
304
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs and 2013-2015 lfs artic transit buses. the affected vehicles are equipped with an optical sensor for the passenger counter system whose location may result in a passenger's arm being pinched between the passenger counter housing and the door.
Consequence:
A passenger could be injured if their arm is caught in the door.
Correction:
Nova will notify owners, and dealers will install a longer protective cover over the passenger counter system and add a warning label, free of charge. the recall began on november 23, 2015. owners may contact nova customer service at 1-800-350-6682. nova's numbers for this recall are cr3492 and cr3493.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V135000 on 03/03/2016
Component:
Visibility:windshield wiper/washer:linkages
Manufactured:
12/31/2013 - 02/14/2016
Affected:
863
Defect:
Nova bus (nova) is recalling certain model year 2014-2016 lfs and lfs artic vehicles manufactured from january 1, 2014, through february 15, 2016. on the affected vehicles, the pin on the wiper idler arm may strip causing the windshield wipers to become inoperative.
Consequence:
If the windshield wipers become inoperative, visibility will be decreased, increasing the risk of a crash.
Correction:
Nova will notify owners, and dealers will replace the wiper idler arm, free of charge. the recall began on april 21, 2016. owners may contact nova customer service at 1-800-350-6682. nova's number for this recall is cr3601.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V191000 on 04/04/2016
Component:
Seats
Manufactured:
08/09/2010 - 11/04/2015
Affected:
430
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs transit buses manufactured from august 10, 2010, through november 5, 2015. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
Consequence:
If the seat belt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.
Correction:
Nova will notify owners, and dealers will inspect the seats for missing welds. if missing welds are found, the seats will be repaired, free of charge. the recall began on june 8, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3632.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V412000 on 06/07/2016
Component:
Equipment
Manufactured:
06/17/2015 - 10/18/2015
Affected:
914
Defect:
Nova bus (nova) is recalling certain model year 2012-2015 nova lfs and lfs artic transit buses manufactured from june 18, 2012, through october 19, 2015. the affected transit buses have destinations signs that may not be properly secured and, as a result, the sign may fall.
Consequence:
If an sign falls, there is an increased risk of injury to anyone under or standing near the sign.
Correction:
Nova will notify owners, and dealers will inspect and secure the sign as necessary, free of charge. the recall began on july 20, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3539.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
18V299000 on 05/09/2018
Component:
Service brakes, air:disc:caliper
Manufactured:
03/11/2015 - 09/13/2017
Affected:
1,058
Defect:
Nova bus (nova) is recalling certain 2015-2017 nova lfs and lfs artic transit buses, equipped with axles with radial air disk brakes. surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break.
Consequence:
Breakage of the guide pin can cause loss of braking ability or loss of tire pressure, increasing the risk of a crash.
Correction:
Nova will notify owners and dealers will install new guide pins at each wheel end on suspect axles, free of charge. owners may contact nova customer service at 1-800-350-6682. nova's number for this recall is cr4079.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2015 NOVA BUS LFS TSBs (72)

Bulletin:
BS3626E
Component:
110000 electrical system
Summary:
Cummins code 1242 for accelerator sensors circuit
Bulletin:
BS3717E
Component:
060000 engine (pws)
Summary:
Flexible bellows n79197 may have an exhaust leak near the rigid exhaust pipe
Bulletin:
BS3785E
Component:
092200 fuel system, other:delivery:hoses, lines/piping, and fittings
Summary:
"cng fuel line that runs to the spheros aux heater unit may come into contact with the engine cradle and may cause damage due to chaffing."
Bulletin:
BS3626ER1
Component:
110000 electrical system
Summary:
Cummins code 1242 for accelerator sensors circuit, replace the throttle pedal sensors cable.
Bulletin:
LI3770E
Component:
060000 engine (pws)
Summary:
No access to suspend #6 lifter. cut hole for access to #6 cylinder exhaust lifter.
Bulletin:
LI3788E
Component:
060000 engine (pws)
Summary:
Introduction of nord-lock washers to front engine mount bolts with new torque specification for improvised clamping.
Bulletin:
BS3554ER3
Component:
060000 engine (pws)
Summary:
"auxiliary heater intake pipe mounting bracket might not be able to withstand the vibration induced by the bus frame."
Bulletin:
LI3446ER3
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
LI3446ER4
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
BS3554ER1
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Auxiliary heater intake pipe mounting bracket might not be able to withstand the vibration induced by the bus frame.
Bulletin:
LI3455E
Component:
060000 engine (pws)
Summary:
Heating valve n47416 is obsolete.replacement of valve n47416 by the new n8903252, which is shorter, requires longer pipes.
Bulletin:
BS3270E
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Unable to perform stationary regeneration.
Bulletin:
LI3574E
Component:
110000 electrical system
Summary:
This campaign is being issued to highlight the modifi ed routing of power and ground wires inside the mcc roof unit.
Bulletin:
LI3508E
Component:
060000 engine (pws)
Summary:
Starter motor defect ** impacts only canadian vehicles, reconducted in this list because it was in the first submission
Bulletin:
LI3521E
Component:
118000 electrical system: software
Summary:
Destination sign oscp software may freeze
Bulletin:
BS3749E
Component:
060000 engine and engine cooling
Summary:
"cummins coolant sensors equipped with the epc connectors fail in service due to water infiltration."
Bulletin:
LI3446ER5
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
LI3478ER1
Component:
110000 electrical system
Summary:
"incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 1
Bulletin:
LI3788ER1
Component:
060000 engine (pws)
Summary:
"introduction of nord-lock washers to front engine mount bolts with new torque specification for improved clamping. (r1 rephrased the document justification)"
Bulletin:
LI3714
Component:
350000 equipment
Summary:
This letter is to inform that cr3670e replaces cr3492er3 for l573, l640, l671, l727, l787 and l902.
Bulletin:
BS3871E
Component:
111000 electrical system:battery
Summary:
There is a possibility of battery cable (+ve) chaffing against sharp bracket supporting the ground cable.
Bulletin:
BS3600ER1
Component:
284000 back over prevention: camera system
Summary:
This communication is a service bulletin concerning the front camera under the destination sign that may become loose.
Bulletin:
LI3478E
Component:
110000 electrical system
Summary:
This communication is a letter of information concerning a fault that may appear on the actia gauge if an incorrect program version is used.
Bulletin:
LI3723E
Component:
284000 back over prevention: camera system
Summary:
This communication is a letter of information to highlight the erroneous "dvr not operational" and "roll call timeout-camera" faults of apollo system.
Bulletin:
bs3749e
Component:
060000 engine and engine cooling
Summary:
Cummins coolant sensors equipped with the epc connectors fail in service due to water infiltration.
Bulletin:
li3446er5
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
li3478er1
Component:
118000 electrical system: software
Summary:
Incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 11
Bulletin:
li3788er1
Component:
060000 engine (pws)
Summary:
Introduction of nord-lock washers to front engine mount bolts with new torque specification for improved clamping. (r1 rephrased the document justification)
Bulletin:
LI3446ER2
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r2 revision is for: road number and vin has been updated for l860 ttc)
Bulletin:
BS3483E
Component:
092300 fuel system, other:fuel filter
Summary:
Interference between external oil filter and fuse bracket holder
Bulletin:
bs3871e
Component:
111100 electrical system:battery:cables
Summary:
There is a possibility of battery cable (+ve) chaffing against sharp bracket supporting the ground cable.
Bulletin:
LI1953E
Component:
015000 steering:hydraulic power assist system
Summary:
Moisture may accumulate in the space under the driver's seat and cause corrosion of the power steering hydraulic fittings and piping.
Bulletin:
Bs3219er3
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
Li3454e
Component:
060000 engine (pws)
Summary:
This campaign is being issued to address actuator failures for isb6.7 and isl cm2350 cummins engines in transit bus applications. certified repair locations are authorized to calibrate the turbo actuator with current software which may redu
Bulletin:
BS3870
Component:
355100 equipment:other:labels
Summary:
Presence of air bubbles in graphics stickers
Bulletin:
BS3344E
Component:
110000 electrical system
Summary:
Niehoff alternator bolts and rubber air intake elbow. the use of longer bolts is required.
Bulletin:
LI3321E
Component:
110000 electrical system
Summary:
Installation of a tpms smartire connector in the rf2 panel make it possible to download data from the smartire tool to the smartire ecu module without the need of a laptop computer.
Bulletin:
li3574e
Component:
114000 electrical system:wiring
Summary:
This campaign is being issued to highlight the modifi ed routing of power and ground
Bulletin:
bs3538e
Component:
350000 equipment
Summary:
Wheelhouse kick-plates may come loose.
Bulletin:
bs3270e
Component:
350000 equipment
Summary:
Unable to perform stationary regeneration.
Bulletin:
BS3886E
Component:
110000 electrical system
Summary:
When the accelerator is suddenly depressed, the alternator voltage momentarily surge well above 32v because the voltage regulator response time is too long.
Bulletin:
LI3753E
Component:
161000 structure:frame and members
Summary:
Vertical beam might crack above front door, second post capping.
Bulletin:
LI3944E
Component:
060000 engine (pws)
Summary:
Engine derating, stalling, and loss of power may occur as a result of code 3568
Bulletin:
BS3717ER1
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Flexible bellows n79197 may have an exhaust leak near the rigid exhaust pipe
Bulletin:
BS4045E
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Heat from a drain on the exhaust may damage the rear left corner panel
Bulletin:
BS4051E
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost
Bulletin:
LI4074E
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Improved solution to secure radiator canopy panel hardware
Bulletin:
BS3657ER1
Component:
130000 visibility
Summary:
Impact on the driver's road side mirror may damage the gelcoat panel.
Bulletin:
BS4045ER2
Component:
063000 engine and engine cooling:exhaust system
Summary:
Heat from a drain on the exhaust may damage the rear left corner panel.
Bulletin:
BS4051ER2
Component:
050000 parking brake
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
BS3419E
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
The wiper motor cannot be stopped by the driver.
Bulletin:
LI3045E
Component:
060000 engine and engine cooling
Summary:
Coolant filter additive free n71764 installed in production since august 2013
Bulletin:
LI3188
Component:
020000 suspension
Summary:
A new radius rod bolt torque is now in effect.
Bulletin:
LI4114E
Component:
052300 parking brake:driveline:hydraulic
Summary:
Articulation hydraulic cylinder pin is required to be maintained at w2 (60,000mi,100,000km) maintenance of the articulation system to ease removal at a later time.
Bulletin:
BS3887E
Component:
090000 fuel system, other
Summary:
Dust cap from prd vent pipe of rear regulator on cng units may pull off
Bulletin:
BS4051ER3
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
LI3402ER3
Component:
062000 engine and engine cooling:cooling system
Summary:
Low coolant level sensor warning
Bulletin:
LI3402ER4
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
BS4159E
Component:
356000 equipment adaptive
Summary:
Dust intrusion in baselights area through the structure vertical tubes.
Bulletin:
LI4263E
Component:
060000 engine (pws)
Summary:
Possibility of engine derating, stalling and losing of power
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
LI4263ER1
Component:
060000 engine (pws)
Summary:
Subject to application and duty cycle, def dosing valve can clog up and cause engine to derate, stall, lose power and log fc3568. increasing dosing valve and def hose angle can help reduce such occurrence. vehicles reporting repetitive fc35
Bulletin:
LI4200E
Component:
060000 engine (pws)
Summary:
This is a product improvement campaign that is being issued to recaliberate the ecm and upfit with improved selective catalyst reduction (scr) component of the cummins engine(s).
Bulletin:
LI4289ER1
Component:
090000 fuel system, other
Summary:
Oil filler tube part number superceeded by improved tube
Bulletin:
LI4156E
Component:
060000 engine and engine cooling
Summary:
The structural integrity of the plastic pex fittings may be affected if coated with liquid and/or lubricant, which may lead to coolant leaking into the passenger compartment.
Bulletin:
LI4374E
Component:
170000 latches/locks/linkages
Summary:
Latch adjustment for the proper operation of the destination sign doors
Bulletin:
LI4345E
Component:
060000 engine (pws)
Summary:
Original valve is discontinued
Bulletin:
BS3626ER2
Component:
180000 vehicle speed control
Summary:
Cummins code 1242 for accelerator sensors circuit
Bulletin:
BS4329E
Component:
350000 equipment
Summary:
Plastic stopper strips can detached from the canopy doors.
Bulletin:
LI4374ER1
Component:
350000 equipment
Summary:
Latch adjustment for the the proper operation of the destination sign doors.
Bulletin:
LI4407E
Component:
353600 equipment:air conditioner
Summary:
A new option is available to ease the removal of the thermo king ac unit evaporator on cng vehicles.
Bulletin:
LI4394E
Component:
350000 equipment
Summary:
A new air dryer inspection procedure will be added to the maintenance and preventive maintenance manual for air dryer system sections,

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