2015 INTERNATIONAL WORKSTAR Recalls (4)

Campaign:
14V201000 on 04/20/2014
Component:
Service brakes, air:disc:caliper
Manufactured:
11/30/2012 - 01/29/2014
Affected:
297
Defect:
Navistar, inc. (navistar) is recalling certain model year 2013-2015 international durastar vehicles manufactured november 2012 through december 2013, international workstar vehicles manufactured december 2012 through january 2014, and 2014-2015 international transtar and international prostar vehicles manufactured january 2013 through february 2014. the affected vehicles are built with air disc brake feature codes 04wey, 04wez, or 04wzk. these vehicles may have an incorrect number of bolts mounting the brake caliper to the caliper mounting plate and some of the bolts may be improperly torqued.
Consequence:
If the air disk brake caliper has loose or missing bolts, the air disk brake caliper may come loose from the mounting plate causing the vehicle to pull left or right while braking and lengthening the distance needed to stop, increasing the risk of a crash.
Correction:
Navistar will notify owners, and dealers will replace any missing bolts and check the torque of all of the air disk brake caliper bolts, free of charge. the recall began on may 7, 2014. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 14508.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
14V807000 on 12/21/2014
Component:
Exterior lighting:headlights
Manufactured:
03/15/2012 - 09/30/2014
Affected:
498
Defect:
Navistar, inc. (navistar) is recalling certain model year 2013-2015 international workstar vehicles manufactured march 16, 2012, to october 1, 2014. in the affected vehicles, the headlight low beam and ground circuits may have been reversed at the headlight connector resulting in reduced light output. as such, these vehicles fail to comply with federal motor vehicle safety standard (fmvss) no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Reduced light output may impair the driver's vision, increasing the risk of a crash.
Correction:
Navistar will notify owners, and dealers will correct the wiring in headlight harness connector, free of charge. the recall began on december 29, 2014. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 14525.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V165000 on 03/22/2015
Component:
Service brakes, air
Manufactured:
07/27/2014 - 02/22/2015
Affected:
2,222
Defect:
Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900, durastar, lonestar, paystar, prostar, workstar and 2015 international transtar and ic bus ce vehicles equipped with a haldex air braking system. the affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. this could cause dragging or overheated brakes.
Consequence:
If the brakes drag and overheat there is an increased risk of a wheel end fire.
Correction:
Navistar will notify owners, and dealers will replace the haldex life seal brake chambers, free of charge. the recall began on june 19, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15504. note: this recall supersedes recall 14v-806.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V241000 on 04/21/2015
Component:
Visibility:defroster/defogger system:windshield:blower
Manufactured:
08/11/2010 - 03/09/2014
Affected:
82,736
Defect:
Navistar, inc. (navistar) is recalling certain model year 2011-2015 international durastar, prostar, transtar and workstar, 2012-2015 international terrastar, 2013-2015 international lonestar and ic bus hc, and 2014-2015 ic bus ac vehicles. a vehicle double battery jump start or electrical load dump event could result in an overvoltage condition of a component within the hvac system linear power module (lpm) which is used to control the blower speed. the overvoltage condition could result in the overheating and failure of the lpm.
Consequence:
If the lpm overheats and fails, there is an increased risk of a fire.
Correction:
Navistar will notify owners, and dealers will replace the lpm with an upgraded one, free of charge. an interim letter was mailed to owners on june 18, 2015. a second notification will mailed when parts become available. the recall began on august 6, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15509.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2015 INTERNATIONAL WORKSTAR TSBs (133)

Bulletin:
MIN-14121
Component:
111000 electrical system:battery
Summary:
Navistar: diesel exhaust fluid (def) will freeze inside purge pump due to aftertreatment control module (acm) not receiving battery power (battery disconnect switch), and purge cycle fails to complete, after ignition key is off. model pr
Bulletin:
MIN-14120
Component:
060000 engine (pws)
Summary:
Navistar: information provided regarding the inspection of starter cable routing on some trucks, with certain engines. *pe
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Navistar: some vehicles are experiencing headlight condensation or frost in the vehicles. *ta
Bulletin:
15503
Component:
060000 engine (pws)
Summary:
Tsb contains an owner's notification letter. select document search button below. a potential engine derate or shutdown has been determined in certain durastar and workstar models *cn
Bulletin:
MIN-15107
Component:
102000 power train:manual transmission
Summary:
Transmissions controller for speed; feature code and application code that identifies torque control shifting *cn
Bulletin:
15108
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant loss and illuminating amber resulting from radiator inlet hose possibly separating from the radiator inlet *cn
Bulletin:
IK-0500056
Component:
010000 steering
Summary:
new steering shaft hex bolt
Bulletin:
IK-0500057
Component:
015300 steering:hydraulic power assist:power steering fluid
Summary:
all heavy platform power steering fluid production change
Bulletin:
IK-0800512
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Workstar upper radiator hose update
Bulletin:
IK-1200915
Component:
060000 engine (pws)
Summary:
Misfire diagnostics ibb; spn132(x) - fmi 31
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201320
Component:
060000 engine (pws)
Summary:
Ik1201320 - egr slow response diagnostics; 2659 - 10
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
IK0800475
Component:
110000 electrical system
Summary:
Radio diagnostics and information
Bulletin:
MIN14120
Component:
110000 electrical system
Summary:
Inspect starter cable routing; only with n13 scr engines.
Bulletin:
MIN14121
Component:
060000 engine (pws)
Summary:
Vehicles equipped with a battery disconnect switch might encounter an issue where the diesel exhaust fluid (def) freezes inside the purge pump due to the aftertreatment control module (acm) not receiving battery power
Bulletin:
IK0800463
Component:
110000 electrical system
Summary:
High or spiking voltage only with leece-neville alternator using remote voltage sense
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK0800130
Component:
353600 equipment:air conditioner
Summary:
Air pressure gauges and a/c pressure transducer troubleshooting
Bulletin:
IK1600023
Component:
135000 visibility:rearview mirrors/devices
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
REC14525
Component:
121000 exterior lighting:headlights
Summary:
"certain workstar models with feature code 0508028 headlights in bumper option and manufactured with head lamp harness part number 3898445c92; the headlight low beam and ground circuits are reversed at the headlight connector and may resul
Bulletin:
REC14512
Component:
118000 electrical system: software
Summary:
Emissions recall; ecm software update; the recalibration will reduce incorrect fault codes and prevent diesel particulate filter
Bulletin:
IK0800284
Component:
353600 equipment:air conditioner
Summary:
Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:
IK0800441
Component:
118500 electrical system: integrated trailer brake control
Summary:
Adding an electronic trailer brake controller
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
IK0800224
Component:
060000 engine (pws)
Summary:
Power distribution center (pdc) replacement
Bulletin:
IK0800476
Component:
131000 visibility:windshield
Summary:
Cracked windshields on units equipped with feature 595amp - heated windshield
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
121602
Component:
150000 seat belts
Summary:
Change in seat belt manufacturer - inspection and replacements
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800517
Component:
060000 engine (pws)
Summary:
Cummins isb engine remote engine speed control with feature 12xat
Bulletin:
IK0800520
Component:
110000 electrical system
Summary:
Ground splice 6747 causing multiple fault codes
Bulletin:
IK1500080
Component:
060000 engine and engine cooling
Summary:
Updated snow valve motor and harness installation procedure
Bulletin:
IK1500084
Component:
118000 electrical system: software
Summary:
Applying snow valve advanced logic
Bulletin:
IK0400144
Component:
030000 brakes (pws)
Summary:
Standard to heavy duty brake chamber replacement
Bulletin:
IK1500084
Component:
351300 equipment:recreational vehicle:lpg tank valve/gauge
Summary:
Applying snow valve advanced logic
Bulletin:
MIN15110
Component:
060000 engine (pws)
Summary:
Fan shroud ring seal may be damaged by the fan during vehicle articulation
Bulletin:
REC14503
Component:
110000 electrical system
Summary:
Ecm recalibration; this will reduce false positive fault codes and frequent aftertreatment regeneration lights
Bulletin:
IK1201324
Component:
060000 engine (pws)
Summary:
2630-16 cacot under cooling faults on n13 workstar plow truck application
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0400104
Component:
355200 equipment:other:owners/service/other manual
Summary:
04spl, mcac 476, yoosung, compressor - service information
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK1500005
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:
IK1500035
Component:
090000 fuel system, other
Summary:
Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
Bulletin:
IK1500057
Component:
060000 engine (pws)
Summary:
Davco fuel filter replacements recommendation for maxx force 11 and 13, 2010 engines
Bulletin:
IK1500074
Component:
060000 engine (pws)
Summary:
Fuel filters, winter additives, and blending fuels for cummins isx engines
Bulletin:
IK1500080
Component:
060000 engine and engine cooling
Summary:
Updated snow valve motor and harness installation procedure
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
MIN15104
Component:
356000 equipment adaptive
Summary:
Certain workstar vehicles may experience a condition where the lower cac inlet hose clamp is rubbing against the hood when closed.
Bulletin:
REC15502
Component:
110000 electrical system
Summary:
Recalibration of the electronic control module (ecm). this will prevent the possibility of damage to an emissions system control sensor and improve exhaust aftertreatment regeneration performance.
Bulletin:
REC15503
Component:
063000 engine and engine cooling:exhaust system
Summary:
Emergency vehicle calibration will reduce the engine exhaust soot levels that enter the aftertreatment system and prevent the possibility of engine derate or eventual shutdown due to lack of performing exhaust system regeneration as a resul
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Rear s cam tube / bracket part update
Bulletin:
IK0400146
Component:
060000 engine (pws)
Summary:
N13, maxxforce 11, 13 engine two cylinder air compressor testing
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK0800296
Component:
353600 equipment:air conditioner
Summary:
Hvac faults 520211 and 520465
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1500080
Component:
090000 fuel system, other
Summary:
Updated snow valve motor and harness installation procedure
Bulletin:
IK1600023
Component:
356000 equipment adaptive
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900212
Component:
060000 engine and engine cooling
Summary:
Front blower motor runs breifly at initial power up
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
REC15509
Component:
110000 electrical system
Summary:
A jump start or electrical load dump event could result in an overvoltage condition of the cab linear power module (lpm). the overvoltage condition could eventually cause overheating of the lpm circuit board.
Bulletin:
AFC14902
Component:
060000 engine (pws)
Summary:
A new calibration has been made available for emergency vehicles that prevents the possibility of engine derate or eventual shutdown due to the potential need for aftertreatment regeneration during emergency service.
Bulletin:
IK0800336
Component:
341000 communications:horn assembly
Summary:
Horn sounds on its own while vehicle parked - or - horn inoperative
Bulletin:
IK1900228
Component:
060000 engine (pws)
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
REC15504
Component:
030000 service brakes, hydraulic
Summary:
A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
AFC15901
Component:
118000 electrical system: software
Summary:
Vehicles equipped with an air intake snow valve may have incorrect programming in the body controller. this condition may cause the snow valve to remain open and draw outside air.
Bulletin:
IK0700079
Component:
060000 engine and engine cooling
Summary:
Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:
IK1500084
Component:
350000 equipment
Summary:
Applying snow valve advanced logic
Bulletin:
IK1600023
Component:
162000 structure:body
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900158
Component:
060000 engine (pws)
Summary:
Dash cluster lamp operation, functions and regeneration instructions, with international engines
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800517
Component:
060000 engine (pws)
Summary:
Cummins engine remote engine speed control; only with feature code12xat or 12xbm
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK1201324
Component:
060000 engine and engine cooling
Summary:
2630-16 cacot under cooling faults; only on n13 workstar plow truck application
Bulletin:
IK0800476
Component:
131000 visibility:windshield
Summary:
Cracked windshields on units equipped with feature 595amp - heated windshield
Bulletin:
IK0800059
Component:
125000 exterior lighting:brake lights
Summary:
Brake lights staying on
Bulletin:
IK1300162
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Transmission cooler line routing; only models built prior to november 29, 2017 with cummins isl engine
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0700079
Component:
063000 engine and engine cooling:exhaust system
Summary:
Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0500059
Component:
010000 steering
Summary:
Steering noise in vehicles equipped with dual steer; only models equipped with dual steering gear
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0900121
Component:
060000 engine and engine cooling
Summary:
Hvac line rub; only models equipped with cummins isb series engines and stationary grille feature code 009hbm
Bulletin:
MIN17113
Component:
023100 suspension:multiple axle:torque arm
Summary:
The retaining nut securing the turbocharger oil supply line may not be tightened to its specified torque.
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK1300038
Component:
102000 power train:manual transmission
Summary:
Transmission control module relocation; only with allison wt gen 3 transmission
Bulletin:
IK1300055
Component:
102000 power train:manual transmission
Summary:
Transmission upshifting too fast; only with allison gen 4 lct (1000 and 2000 series) transmission
Bulletin:
MIN14109
Component:
010000 steering
Summary:
Front steer axle u-bolt washer replacement
Bulletin:
REC14508
Component:
030000 brakes (pws)
Summary:
The mounting bolts that fasten the air disc brake caliper to the caliper anchor plate may have not been tightened to their specified torque; only with air disc brake feature codes 04wey, 04wez, or 04wzk.
Bulletin:
REC16509
Component:
060000 engine and engine cooling
Summary:
Engine software on board diagnostic (obd) issues will be corrected which will aid in engine malfunction identification and proper diagnosis.
Bulletin:
IK0800411
Component:
110000 electrical system
Summary:
Body controller resource center
Bulletin:
IK0800412
Component:
110000 electrical system
Summary:
Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:
IK1201098
Component:
060000 engine and engine cooling
Summary:
Lt egr core removal and insertion on maxxforce 11, 13, and n13 engines
Bulletin:
IK1200101
Component:
060000 engine and engine cooling
Summary:
Cummins programming guide and cummins 285 fault code; only pre-2007 models built with cummins ism engine
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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