2015 INTERNATIONAL LONESTAR Recalls (4)

Campaign:: 14V688000 on 10/30/2014
Component:: Electrical system
Manufactured:: 10/11/2009 - 06/15/2014
Affected:: 18,798
Defect:: Navistar, inc. (navistar) is recalling certain model year 2010-2015 international lonestar vehicles manufactured october 12, 2009, to june 16, 2014, and 2009-2015 international prostar vehicles manufactured december 16, 2008, to june 20, 2014. in the affected vehicles the electrical harness that supplies power to the hvac system may not be of sufficient size for the electrical load of the circuit. this can result in an increase in resistance and heating at the connectors.
Consequence:: An increase in resistance and heating at the connectors could cause a vehicle fire.
Correction:: Navistar will notify owners, and dealers will replace the 60 amp relay and battery harness with a 150 amp relay and battery harness, free of charge. navistar issued an interim notification to owners on december 29, 2014. the recall began on march 2, 2015. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 14516.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 15V165000 on 03/22/2015
Component:: Service brakes, air
Manufactured:: 08/05/2014 - 02/22/2015
Affected:: 2,222
Defect:: Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900, durastar, lonestar, paystar, prostar, workstar and 2015 international transtar and ic bus ce vehicles equipped with a haldex air braking system. the affected brake actuators may have been manufactured with an incomplete attachment of the internal rubber diaphragm to the actuation mechanism. this could cause dragging or overheated brakes.
Consequence:: If the brakes drag and overheat there is an increased risk of a wheel end fire.
Correction:: Navistar will notify owners, and dealers will replace the haldex life seal brake chambers, free of charge. the recall began on june 19, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15504. note: this recall supersedes recall 14v-806.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 15V241000 on 04/21/2015
Component:: Visibility:defroster/defogger system:windshield:blower
Manufactured:: 11/17/2011 - 03/06/2014
Affected:: 82,736
Defect:: Navistar, inc. (navistar) is recalling certain model year 2011-2015 international durastar, prostar, transtar and workstar, 2012-2015 international terrastar, 2013-2015 international lonestar and ic bus hc, and 2014-2015 ic bus ac vehicles. a vehicle double battery jump start or electrical load dump event could result in an overvoltage condition of a component within the hvac system linear power module (lpm) which is used to control the blower speed. the overvoltage condition could result in the overheating and failure of the lpm.
Consequence:: If the lpm overheats and fails, there is an increased risk of a fire.
Correction:: Navistar will notify owners, and dealers will replace the lpm with an upgraded one, free of charge. an interim letter was mailed to owners on june 18, 2015. a second notification will mailed when parts become available. the recall began on august 6, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15509.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:: 15V329000 on 05/28/2015
Component:: Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Manufactured:: 02/19/2014 - 03/12/2015
Affected:: 102
Defect:: Navistar, inc. (navistar) is recalling certain model year 2015-2016 international 9900 trucks manufactured january 6, 2014, to march 12, 2015, and 2015-2016 international lonestar trucks manufactured february 20, 2014, to march 13, 2015. the affected vehicles are equipped with a 6" diameter stack tail pipe, that may not have sufficient support. the unsupported weight of the upper stack tail pipe and vibration associated with normal vehicle operation over time may cause a crack of the weld joint between the inlet pipe and the flare expansion of the stack tail pipe, which may result in partial or full separation of the stack tail pipe from the vertical exhaust pipe.
Consequence:: If the stack tail pipe separates from the exhaust pipe it can fall into the roadway possibly hitting another vehicle, increasing the risk of a crash.
Correction:: Navistar will notify owners, and dealers will replace the stack tail pipe with a one piece stack tail pipe, free of charge. the recall began on july 20, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15511.
Notes:: Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2015 INTERNATIONAL LONESTAR TSBs (132)

Bulletin:: IK0400125
Component:: 030000 brakes (pws)
Summary:: Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:: IK0800172
Component:: 115000 electrical system:fuses and circuit breakers
Summary:: Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
Bulletin:: IK-0500056
Component:: 010000 steering
Summary:: new steering shaft hex bolt
Bulletin:: IK-1201253
Component:: 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:: Ik1201253 - exhaust manifold service procedures
Bulletin:: IK-1201314
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Performing relative compression test and misfire test with cpa tool
Bulletin:: IK-1201326
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:: IK-1500051
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:: IK1100031A
Component:: 101000 power train:clutch assembly
Summary:: Hard to crank condition on vehicles with hydraulic clutch linkage and solo clutch
Bulletin:: IK0800475
Component:: 110000 electrical system
Summary:: Radio diagnostics and information
Bulletin:: IK0800463
Component:: 110000 electrical system
Summary:: High or spiking voltage only with leece-neville alternator using remote voltage sense
Bulletin:: IK1200029
Component:: 062100 engine and engine cooling:cooling system:radiator assembly
Summary:: Radiator internal restriction and flush procedure
Bulletin:: IK1900240
Component:: 353600 equipment:air conditioner
Summary:: Pressure transducer (pt) switch install; built before january 20, 2015)
Bulletin:: IK0400057
Component:: 040000 service brakes, air
Summary:: New brake light operation; prostar and lonestar with air brakes
Bulletin:: IK1900240
Component:: 353600 equipment:air conditioner
Summary:: Pressure transducer (pt) switch install; models built prior to january 20, 2015
Bulletin:: IK0400057
Component:: 030000 brakes (pws)
Summary:: Newer brake light operation
Bulletin:: IK0800130
Component:: 353600 equipment:air conditioner
Summary:: Air pressure gauges and a/c pressure transducer troubleshooting
Bulletin:: IK1100025
Component:: 101000 power train:clutch assembly
Summary:: Clutch service information; equipped with hydraulic clutch systems
Bulletin:: IK1100031
Component:: 101000 power train:clutch assembly
Summary:: Hard to crank condition; equipped with hydraulic clutch systems
Bulletin:: IK1900225
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning mechanical pressures diagnostics
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: IK0800284
Component:: 353600 equipment:air conditioner
Summary:: Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:: IK0400088
Component:: 044200 service brakes, air:drum:drum
Summary:: Brake single hot wheel end service procedure
Bulletin:: IK0800441
Component:: 118500 electrical system: integrated trailer brake control
Summary:: Adding an electronic trailer brake controller
Bulletin:: IK0800510
Component:: 353000 equipment:electrical
Summary:: Cooper bussmann inverter information/diagnostics; equipped with feature 08xdm or 08xdn
Bulletin:: IK0900110
Component:: 353600 equipment:air conditioner
Summary:: Coolant odor in cab with rear hvac; equipped with feature 0595bjn or 0595bwz
Bulletin:: IK1900198
Component:: 353600 equipment:air conditioner
Summary:: Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:: IK1900223
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning electrical diagnostics
Bulletin:: IK1900225
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning mechanical pressures diagnostics
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: Vehicle air conditioning diagnostics (start here)
Bulletin:: IK1900240
Component:: 353000 equipment:electrical
Summary:: Pressure transducer (pt) switch install
Bulletin:: IK0800427
Component:: 356000 equipment adaptive
Summary:: Active faults during load shed
Bulletin:: IK1900245
Component:: 356000 equipment adaptive
Summary:: Espar d5 hydronic diagnostic guide
Bulletin:: IK0800510
Component:: 353000 equipment:electrical
Summary:: Cooper bussmann inverter information/diagnostics
Bulletin:: IK1600207
Component:: 162300 structure:body:door
Summary:: Wind noise at upper side door
Bulletin:: IK1900223
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning electrical diagnostics
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: IK1900240
Component:: 110000 electrical system
Summary:: Pressure transducer (pt) switch install
Bulletin:: IK1900198
Component:: 353000 equipment:electrical
Summary:: Maxxpower no idle battery-powered a/c system diagnostic guide; equipped with feature 16uzl
Bulletin:: IK1900207
Component:: 353600 equipment:air conditioner
Summary:: Hvac diagnostic information
Bulletin:: IK1900223
Component:: 353600 equipment:air conditioner
Summary:: Air conditioning electrical diagnostics
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: IK1900234
Component:: 353600 equipment:air conditioner
Summary:: Symptom 1: no idle hvac cools but operates incorrectly
Bulletin:: IK1900235
Component:: 353600 equipment:air conditioner
Summary:: No-idle hvac operational check - starting point
Bulletin:: IK1900236
Component:: 353600 equipment:air conditioner
Summary:: Symptom 2: no-idle hvac fault codes
Bulletin:: IK1900237
Component:: 353600 equipment:air conditioner
Summary:: Symptom 3: no-idle hvac inoperative
Bulletin:: IK1900238
Component:: 353600 equipment:air conditioner
Summary:: Symptom 4: no-idle hvac digital display inoperative
Bulletin:: IK1900239
Component:: 353600 equipment:air conditioner
Summary:: Symptom 5: no-idle hvac blows warm air
Bulletin:: 121602
Component:: 150000 seat belts
Summary:: Change in seat belt manufacturer - inspection and replacements
Bulletin:: IK0800414
Component:: 110000 electrical system
Summary:: Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:: IK0800460
Component:: 114000 electrical system:wiring
Summary:: Build to vin wiring harnesses
Bulletin:: IK1900235
Component:: 353600 equipment:air conditioner
Summary:: No-idle hvac operational check - starting point
Bulletin:: IK1900239
Component:: 353600 equipment:air conditioner
Summary:: Symptom 5: noidle hvac blows warm air
Bulletin:: IK0400144
Component:: 030000 brakes (pws)
Summary:: Standard to heavy duty brake chamber replacement
Bulletin:: IK0800510
Component:: 110000 electrical system
Summary:: Cooper bussmann inverter information/diagnostics
Bulletin:: IK1100031
Component:: 101000 power train:clutch assembly
Summary:: Hard to crank condition with hydraulic clutch linkage and solo clutch
Bulletin:: IK1600219
Component:: 118000 electrical system: software
Summary:: Espar preventative maintenance / inpection
Bulletin:: IK1900198
Component:: 353600 equipment:air conditioner
Summary:: Espar d5 hydronic diagnostic guide
Bulletin:: IK1900234
Component:: 353600 equipment:air conditioner
Summary:: Symptom 1: no idle hvac cools but operates incorrectly
Bulletin:: IK1900237
Component:: 353600 equipment:air conditioner
Summary:: Symptom 3: noidle hvac inoperative
Bulletin:: IK1900239
Component:: 353600 equipment:air conditioner
Summary:: Symptom 5: noidle hvac blows warm air
Bulletin:: IK1900245
Component:: 356000 equipment adaptive
Summary:: Espar d5 hydronic diagnostic guide
Bulletin:: IK1600116
Component:: 356000 equipment adaptive
Summary:: Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:: IK1600116
Component:: 356000 equipment adaptive
Summary:: Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:: IK0400104
Component:: 355200 equipment:other:owners/service/other manual
Summary:: 04spl, mcac 476, yoosung, compressor - service information
Bulletin:: IK0800092
Component:: 251000 electronic stability control:automatic (asc)
Summary:: The first check to make when troubleshooting any body controller or esc issue
Bulletin:: IK1500005
Component:: 092100 fuel system, other:delivery:fuel pump
Summary:: Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:: IK1500035
Component:: 090000 fuel system, other
Summary:: Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
Bulletin:: IK1500074
Component:: 060000 engine (pws)
Summary:: Fuel filters, winter additives, and blending fuels for cummins isx engines
Bulletin:: IK1900207
Component:: 353600 equipment:air conditioner
Summary:: Hvac diagnostic information
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: Vehicle air conditioning diagnostics (start here)
Bulletin:: IK1900239
Component:: 353600 equipment:air conditioner
Summary:: Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:: IK0400057
Component:: 125000 exterior lighting:brake lights
Summary:: Brake light operation on hpv, prostar and lonestar
Bulletin:: IK0400057
Component:: 120000 exterior lighting
Summary:: Newer brake light operation
Bulletin:: IK0400125
Component:: 030000 brakes (pws)
Summary:: Rear s cam tube / bracket part update
Bulletin:: IK0400146
Component:: 060000 engine (pws)
Summary:: N13, maxxforce 11, 13 engine two cylinder air compressor testing
Bulletin:: IK0700032
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:: IK1100005
Component:: 101000 power train:clutch assembly
Summary:: Eaton clutch information
Bulletin:: IK1600116
Component:: 330000 interior lighting
Summary:: Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:: IK1900212
Component:: 060000 engine and engine cooling
Summary:: Front blower motor runs breifly at initial power up
Bulletin:: IK1900218
Component:: 356000 equipment adaptive
Summary:: Espar airtronic low run time.
Bulletin:: IK1900228
Component:: 353600 equipment:air conditioner
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: IK1900237
Component:: 353600 equipment:air conditioner
Summary:: Symptom 3: noidle hvac inoperative
Bulletin:: IK1900240
Component:: 110000 electrical system
Summary:: Pressure transducer (pt) switch install
Bulletin:: REC15509
Component:: 110000 electrical system
Summary:: A jump start or electrical load dump event could result in an overvoltage condition of the cab linear power module (lpm). the overvoltage condition could eventually cause overheating of the lpm circuit board.
Bulletin:: REC15511
Component:: 063000 engine and engine cooling:exhaust system
Summary:: An incomplete weld at the flared section of the tail pipe may cause a crack in the weld, which may result in partial or full separation of the tail pipe from the vertical exhaust pipe.
Bulletin:: IK1900228
Component:: 060000 engine (pws)
Summary:: 2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:: REC15504
Component:: 030000 service brakes, hydraulic
Summary:: A diaphragm in the spring brake chamber may not be seated fully into the pressure plate and may cause internal leakage in the chamber, resulting in the parking brake to not fully release and drag.
Bulletin:: IK1201360
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:: IK1201363
Component:: 070000 fuel system, gasoline
Summary:: Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:: IK1900022
Component:: 353600 equipment:air conditioner
Summary:: A/c refrigerant and oil capacities
Bulletin:: IK2700090
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand ez-tech download center
Bulletin:: IK2700100
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand eztech
Bulletin:: IK2900030
Component:: 118000 electrical system: software
Summary:: Dealer ez-tech and diagnostic software support resource center
Bulletin:: IK0700079
Component:: 060000 engine and engine cooling
Summary:: Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:: IK0800427
Component:: 356000 equipment adaptive
Summary:: Active faults during load shed
Bulletin:: IK0900118
Component:: 110000 electrical system
Summary:: Maxxpower condenser fan diagnostics with the maxxpower no-idle system (16uzl)
Bulletin:: IK0800341
Component:: 110000 electrical system
Summary:: Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1200921
Component:: 118000 electrical system: software
Summary:: Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:: IK1201009
Component:: 060000 engine (pws)
Summary:: Winter front usage
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities
Bulletin:: IK2700100
Component:: 118000 electrical system: software
Summary:: Oncommand ez-tech
Bulletin:: IK4300001
Component:: 118000 electrical system: software
Summary:: Updating oncommand link with accelerator
Bulletin:: IK0500038
Component:: 010000 steering
Summary:: Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:: IK0500058
Component:: 010000 steering
Summary:: Steering fluids
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800351
Component:: 118000 electrical system: software
Summary:: J1939 data link source address information
Bulletin:: IK1201248
Component:: 062000 engine and engine cooling:cooling system
Summary:: Cooling system flush procedure
Bulletin:: IK2500511
Component:: 118000 electrical system: software
Summary:: Using supplier software to check dtcs
Bulletin:: IK1600131
Component:: 350000 equipment
Summary:: Cab water leak troubleshooting tips; primarily for sleeper cab models and some aspects may also apply to all cabs excluding 5000,9000, paystar, citystar
Bulletin:: IK0700079
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1201383
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Lonestar air filter service procedure
Bulletin:: IK1900198
Component:: 111000 electrical system:battery
Summary:: Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:: IK0700097
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:: IK0800546
Component:: 060000 engine and engine cooling
Summary:: Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:: AFC 14906
Component:: 100000 power train
Summary:: Clutch switch inspection and replacement.
Bulletin:: IK0800080
Component:: 353000 equipment:electrical
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800485
Component:: 118000 electrical system: software
Summary:: Cluster software update instructions
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:: IK0800374
Component:: 355200 equipment:other:owners/service/other manual
Summary:: To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:: IK0800537
Component:: 010000 steering
Summary:: Dm harness inspection; only with steering column feature code 05710
Bulletin:: IK0800411
Component:: 110000 electrical system
Summary:: Body controller resource center
Bulletin:: IK0800412
Component:: 110000 electrical system
Summary:: Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:: IK0800444
Component:: 353000 equipment:electrical
Summary:: Information display won't boot up
Bulletin:: IK0800460
Component:: 110000 electrical system
Summary:: Build to vin wiring harnesses; axle configuration: 6x4
Bulletin:: IK1900168
Component:: 350000 equipment
Summary:: Fifth wheel jaw unlock; only models with feature 595baw or 597017 - electronic jaw release
Bulletin:: IK1900172
Component:: 350000 equipment
Summary:: Espar airtronic heater diagnostic guide; only models with feature code 16vtv
Bulletin:: IK0800475
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Radio diagnostics and information
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:: IK1900022
Component:: 060000 engine (pws)
Summary:: A/c refrigerant and oil capacities

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