2014 NOVA BUS LFS Recalls (5)

Campaign:
14V381000 on 06/29/2014
Component:
Electrical system:alternator/generator/regulator
Manufactured:
05/31/2010 - 06/29/2014
Affected:
734
Defect:
Nova bus is recalling certain model year 2010-2014 lfs transit buses manufactured june 2010 to june 2014. in the affected vehicles, the terminal on the postive alternator cable may fracture causing the cable to arc to other components.
Consequence:
Arcing of the alternator cable may result in an engine compartment fire.
Correction:
Nova bus will notify owners, and dealers will inspect the terminal and replace it if it is damaged, free of charge. the recall began august 29, 2014. owners may contact nova bus customer service at 1-450-472-6410. nova bus' number for this recall is cr3201.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V735000 on 11/04/2015
Component:
Structure:body:door
Manufactured:
08/09/2010 - 06/08/2015
Affected:
304
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs and 2013-2015 lfs artic transit buses. the affected vehicles are equipped with an optical sensor for the passenger counter system whose location may result in a passenger's arm being pinched between the passenger counter housing and the door.
Consequence:
A passenger could be injured if their arm is caught in the door.
Correction:
Nova will notify owners, and dealers will install a longer protective cover over the passenger counter system and add a warning label, free of charge. the recall began on november 23, 2015. owners may contact nova customer service at 1-800-350-6682. nova's numbers for this recall are cr3492 and cr3493.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V135000 on 03/03/2016
Component:
Visibility:windshield wiper/washer:linkages
Manufactured:
12/31/2013 - 02/14/2016
Affected:
863
Defect:
Nova bus (nova) is recalling certain model year 2014-2016 lfs and lfs artic vehicles manufactured from january 1, 2014, through february 15, 2016. on the affected vehicles, the pin on the wiper idler arm may strip causing the windshield wipers to become inoperative.
Consequence:
If the windshield wipers become inoperative, visibility will be decreased, increasing the risk of a crash.
Correction:
Nova will notify owners, and dealers will replace the wiper idler arm, free of charge. the recall began on april 21, 2016. owners may contact nova customer service at 1-800-350-6682. nova's number for this recall is cr3601.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V191000 on 04/04/2016
Component:
Seats
Manufactured:
08/09/2010 - 11/04/2015
Affected:
430
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs transit buses manufactured from august 10, 2010, through november 5, 2015. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
Consequence:
If the seat belt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.
Correction:
Nova will notify owners, and dealers will inspect the seats for missing welds. if missing welds are found, the seats will be repaired, free of charge. the recall began on june 8, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3632.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V412000 on 06/07/2016
Component:
Equipment
Manufactured:
06/17/2015 - 10/18/2015
Affected:
914
Defect:
Nova bus (nova) is recalling certain model year 2012-2015 nova lfs and lfs artic transit buses manufactured from june 18, 2012, through october 19, 2015. the affected transit buses have destinations signs that may not be properly secured and, as a result, the sign may fall.
Consequence:
If an sign falls, there is an increased risk of injury to anyone under or standing near the sign.
Correction:
Nova will notify owners, and dealers will inspect and secure the sign as necessary, free of charge. the recall began on july 20, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3539.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2014 NOVA BUS LFS TSBs (107)

Bulletin:
LI-1996-ER1
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Nova bus: information provided regarding new warranty modifications conditions for fuel tank and replacement and disposal. *pe
Bulletin:
SB-BS-3080-E
Component:
110000 electrical system
Summary:
Novabus: information regarding mcm module replacing the master id and cecm, with a new harness kit, to reduce download time. *pe
Bulletin:
BS-1555A
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Novabus: the rear axle half shafts could fail or break while in service due to inadequate surface treatment and needs to be changed. *pe
Bulletin:
APS-3137B
Component:
980000 unknown or other
Summary:
Novabus: at very low speed some buses are experiencing irregular movement. *pe
Bulletin:
BS-1624A
Component:
132000 visibility:glass, side/rear
Summary:
Novabus: the side mirrors assembly, with new models, need to have top glass replace due to led turn signals are inoperative. *pe
Bulletin:
BS-1772A
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Novabus: the hydraulic lines, in radiator compartment, risk chafing and after being checked, need to install dual clamp ties, if required, at risk locations. *pe
Bulletin:
LI-31-87-E
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
Nova bus: information regarding the radiator compartment where the power steering hydraulic lines may become loose and the brackets needs to be checked. *pe
Bulletin:
BS-3139-B
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Nova bus: the o rings on cartridge valve, solenoid valve and proportional pressure relief valve should be replaced and tighten to torque specified, due to possible leakage of hydraulic manifold block. *pe
Bulletin:
CR-3113-E
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Nova bus: without cold weather aids, intake manifold pressure/temperature sensor, on engines, are operating in sub freezing ambient temperatures, may have condensation, from ice, forming in or around it. *pe
Bulletin:
BS3130E
Component:
110000 electrical system
Summary:
Nova bus: information regarding electrical wiring in the rfo panel, the wiring harness routing in the panel may cause wire damage which could result to short circuit with the dc-dc converter housing. *lj
Bulletin:
BS3140E
Component:
114000 electrical system:wiring
Summary:
Nova bus: information regarding engine and cooling , low coolant sensor warning, parts requires replacement. *lj
Bulletin:
BS3144E
Component:
060000 engine and engine cooling
Summary:
Nova bus: information regarding the engine cooling, hydraulic system. possible manifold leakage. *lj
Bulletin:
BS3199E
Component:
350000 equipment
Summary:
Nova bus: information regarding 18:exterior equipment and accessories, the center hoop support bolt may be loose. *lj
Bulletin:
BS3626E
Component:
110000 electrical system
Summary:
Cummins code 1242 for accelerator sensors circuit
Bulletin:
LI3732E
Component:
060000 engine (pws)
Summary:
Procedure to follow when replacing a plastic motorize valve by a metal motorize valve. for the driver's compartment defroster valve.
Bulletin:
BS3626ER1
Component:
110000 electrical system
Summary:
Cummins code 1242 for accelerator sensors circuit, replace the throttle pedal sensors cable.
Bulletin:
LI3770E
Component:
060000 engine (pws)
Summary:
No access to suspend #6 lifter. cut hole for access to #6 cylinder exhaust lifter.
Bulletin:
BS3554ER3
Component:
060000 engine (pws)
Summary:
"auxiliary heater intake pipe mounting bracket might not be able to withstand the vibration induced by the bus frame."
Bulletin:
LI3446ER3
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
LI3446ER4
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
BS3554ER1
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Auxiliary heater intake pipe mounting bracket might not be able to withstand the vibration induced by the bus frame.
Bulletin:
BS3599ER1
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Disabling battery management feature may hinder the functionality of radiator ventilation fans thereby causing engine overheat codes. also leads to battery overcharging.
Bulletin:
LI3455E
Component:
060000 engine (pws)
Summary:
Heating valve n47416 is obsolete.replacement of valve n47416 by the new n8903252, which is shorter, requires longer pipes.
Bulletin:
LI3574E
Component:
110000 electrical system
Summary:
This campaign is being issued to highlight the modifi ed routing of power and ground wires inside the mcc roof unit.
Bulletin:
BS3497ER1
Component:
060000 engine and engine cooling
Summary:
Manufacturing tolerances do not always allow optimal starter engagement. starter shim removal is required.
Bulletin:
LI3508E
Component:
060000 engine (pws)
Summary:
Starter motor defect ** impacts only canadian vehicles, reconducted in this list because it was in the first submission
Bulletin:
LI3521E
Component:
118000 electrical system: software
Summary:
Destination sign oscp software may freeze
Bulletin:
BS3749E
Component:
060000 engine and engine cooling
Summary:
"cummins coolant sensors equipped with the epc connectors fail in service due to water infiltration."
Bulletin:
LI3446ER5
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
LI3478ER1
Component:
110000 electrical system
Summary:
"incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 1
Bulletin:
LI3711
Component:
350000 equipment
Summary:
This letter is to inform you that for l725, l764 and l785, cr3595e replaces cr3493er2.
Bulletin:
LI3714
Component:
350000 equipment
Summary:
This letter is to inform that cr3670e replaces cr3492er3 for l573, l640, l671, l727, l787 and l902.
Bulletin:
BS3682ER2
Component:
100000 power train
Summary:
Failure of p-clamps on the transmission cooling pipes may force the pipe to come in contact with starter solenoid terminal.
Bulletin:
BS3778E
Component:
160000 structure
Summary:
Front shell cracking. water infiltration and structural weakness.
Bulletin:
LI3697E
Component:
160000 structure
Summary:
This communication is a letter of information concerning the lower door spherical bearing and pivot bracket replacement.
Bulletin:
LI3478E
Component:
110000 electrical system
Summary:
This communication is a letter of information concerning a fault that may appear on the actia gauge if an incorrect program version is used.
Bulletin:
LI3723E
Component:
284000 back over prevention: camera system
Summary:
This communication is a letter of information to highlight the erroneous "dvr not operational" and "roll call timeout-camera" faults of apollo system.
Bulletin:
bs3749e
Component:
060000 engine and engine cooling
Summary:
Cummins coolant sensors equipped with the epc connectors fail in service due to water infiltration.
Bulletin:
li3446er5
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
li3478er1
Component:
118000 electrical system: software
Summary:
Incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 11
Bulletin:
LI3446ER2
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r2 revision is for: road number and vin has been updated for l860 ttc)
Bulletin:
bs3778e
Component:
161000 structure:frame and members
Summary:
Front shell cracking. water infiltration and structural weakness.
Bulletin:
LI3402E
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
BS3329E
Component:
356000 equipment adaptive
Summary:
Grab handle strap: strap may tear from the fastening assembly
Bulletin:
LI1953E
Component:
015000 steering:hydraulic power assist system
Summary:
Moisture may accumulate in the space under the driver's seat and cause corrosion of the power steering hydraulic fittings and piping.
Bulletin:
Bs3484er1
Component:
353000 equipment:electrical
Summary:
The passenger counting sensor may have a pinch point safety hazard which can result in injury.
Bulletin:
Bs3219er3
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
Li3454e
Component:
060000 engine (pws)
Summary:
This campaign is being issued to address actuator failures for isb6.7 and isl cm2350 cummins engines in transit bus applications. certified repair locations are authorized to calibrate the turbo actuator with current software which may redu
Bulletin:
BS3219E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS3222E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS3312E
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Update the rear axle brake hoses to nova bus standards.
Bulletin:
BS3866E
Component:
060000 engine and engine cooling
Summary:
Cummins coolant sensors equipped with epc connectors fail in service due to water infiltration.
Bulletin:
BS3870
Component:
355100 equipment:other:labels
Summary:
Presence of air bubbles in graphics stickers
Bulletin:
BS3344E
Component:
110000 electrical system
Summary:
Niehoff alternator bolts and rubber air intake elbow. the use of longer bolts is required.
Bulletin:
LI3321E
Component:
110000 electrical system
Summary:
Installation of a tpms smartire connector in the rf2 panel make it possible to download data from the smartire tool to the smartire ecu module without the need of a laptop computer.
Bulletin:
BS3243ER2
Component:
100000 power train
Summary:
Document superceeded by bs3352
Bulletin:
BS3352E
Component:
100000 power train
Summary:
Change oil level dipstick for zf transmission for correct oil level reading
Bulletin:
LI3158E
Component:
073000 fuel system, gasoline:fuel injection system
Summary:
Fuel leaks may occur on the # 2 and # 4 injector fuel supply lines.
Bulletin:
BS3205ER1
Component:
353600 equipment:air conditioner
Summary:
Condenser purging system. the condensor purge too much oil or does not purge at all.
Bulletin:
li3574e
Component:
114000 electrical system:wiring
Summary:
This campaign is being issued to highlight the modifi ed routing of power and ground
Bulletin:
bs3538e
Component:
350000 equipment
Summary:
Wheelhouse kick-plates may come loose.
Bulletin:
BS3886E
Component:
110000 electrical system
Summary:
When the accelerator is suddenly depressed, the alternator voltage momentarily surge well above 32v because the voltage regulator response time is too long.
Bulletin:
LI3753E
Component:
161000 structure:frame and members
Summary:
Vertical beam might crack above front door, second post capping.
Bulletin:
LI3944E
Component:
060000 engine (pws)
Summary:
Engine derating, stalling, and loss of power may occur as a result of code 3568
Bulletin:
BS3968E
Component:
160000 structure
Summary:
Dust intrusion in baselights area through the structure vertical tubes (40' bus)
Bulletin:
BS4012E
Component:
060000 engine (pws)
Summary:
Check light on and continuous blinking of transmission fault code due to improper routing of ground cable.
Bulletin:
BS4012ER1
Component:
100000 power train
Summary:
Check light on and continuous blinking of transmission fault code due to improper routing of ground cable
Bulletin:
BS4051E
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost
Bulletin:
BS4040E
Component:
160000 structure
Summary:
Water infiltration and structural weakness
Bulletin:
LI4074E
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Improved solution to secure radiator canopy panel hardware
Bulletin:
BS4051ER2
Component:
050000 parking brake
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
LI3732ER1
Component:
356000 equipment adaptive
Summary:
Procedure to follow when replacing a plastic motorize valve by a metal motorize valve.
Bulletin:
BS3419E
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
The wiper motor cannot be stopped by the driver.
Bulletin:
LI3402ER2
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
LI3402ER1
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
LI3045E
Component:
060000 engine and engine cooling
Summary:
Coolant filter additive free n71764 installed in production since august 2013
Bulletin:
BS3243ER1
Component:
103000 power train:automatic transmission
Summary:
Dipstick for zf transmission. change oil level dipstick for zf transmission for a correct oil level reading.
Bulletin:
BS3205E
Component:
353600 equipment:air conditioner
Summary:
The a/c condensor purge too much oil or does not purge at all.
Bulletin:
LI2072E
Component:
040000 service brakes, air
Summary:
Service-relevant changes to the adjuster of the air disc brakes.
Bulletin:
BS3150E
Component:
353000 equipment:electrical
Summary:
New fastener for ceiling speaker tile
Bulletin:
LI3188
Component:
020000 suspension
Summary:
A new radius rod bolt torque is now in effect.
Bulletin:
BS4012ER2
Component:
103000 power train:automatic transmission
Summary:
Check light on and continuous blinking of transmission fault code due to improper routing of ground cable.
Bulletin:
BS4040ER1
Component:
160000 structure
Summary:
Water infiltration and structural weakness
Bulletin:
BS4051ER3
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
BS4137E
Component:
063000 engine and engine cooling:exhaust system
Summary:
Existing nox sensors may be prone to failures
Bulletin:
LI3402ER3
Component:
062000 engine and engine cooling:cooling system
Summary:
Low coolant level sensor warning
Bulletin:
BS3933E
Component:
060000 engine (pws)
Summary:
Sporadic illumination of check engine light and transmission light on the dashboard
Bulletin:
BS4040ER2
Component:
160000 structure
Summary:
Water infiltration and structural weakness
Bulletin:
LI3402ER4
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
BS4159E
Component:
356000 equipment adaptive
Summary:
Dust intrusion in baselights area through the structure vertical tubes.
Bulletin:
BS4163E
Component:
356000 equipment adaptive
Summary:
Cable marker bands may be prone to loosening at current location.
Bulletin:
LI4263E
Component:
060000 engine (pws)
Summary:
Possibility of engine derating, stalling and losing of power
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
BS4243E
Component:
110000 electrical system
Summary:
Dust hides safety decals on hybrid electric units
Bulletin:
LI4263ER1
Component:
060000 engine (pws)
Summary:
Subject to application and duty cycle, def dosing valve can clog up and cause engine to derate, stall, lose power and log fc3568. increasing dosing valve and def hose angle can help reduce such occurrence. vehicles reporting repetitive fc35
Bulletin:
LI4200E
Component:
060000 engine (pws)
Summary:
This is a product improvement campaign that is being issued to recaliberate the ecm and upfit with improved selective catalyst reduction (scr) component of the cummins engine(s).
Bulletin:
BS3243E
Component:
100000 power train
Summary:
Dipstick for zf transmission. change oil level dipstick for zf transmission for a correct oil level reading.
Bulletin:
BS3150ER1
Component:
353000 equipment:electrical
Summary:
New fastener for ceiling speaker/camera tile
Bulletin:
BS4205E
Component:
220000 seats
Summary:
Seats might get detached from damaged seat rails.
Bulletin:
BS4153E
Component:
353000 equipment:electrical
Summary:
Automatic passenger counter may report erroneous data due to dust or water intrusion on optical front door sensor lens.
Bulletin:
LI4156E
Component:
060000 engine and engine cooling
Summary:
The structural integrity of the plastic pex fittings may be affected if coated with liquid and/or lubricant, which may lead to coolant leaking into the passenger compartment.
Bulletin:
LI4374E
Component:
170000 latches/locks/linkages
Summary:
Latch adjustment for the proper operation of the destination sign doors
Bulletin:
LI4345E
Component:
060000 engine (pws)
Summary:
Original valve is discontinued
Bulletin:
BS4153ER1
Component:
110000 electrical system
Summary:
Automatic passenger counter may report erroneous data due to dust or water intrusion on optical front door sensor lens
Bulletin:
BS3626ER2
Component:
180000 vehicle speed control
Summary:
Cummins code 1242 for accelerator sensors circuit
Bulletin:
LI4374ER1
Component:
350000 equipment
Summary:
Latch adjustment for the the proper operation of the destination sign doors.
Bulletin:
LI4394E
Component:
350000 equipment
Summary:
A new air dryer inspection procedure will be added to the maintenance and preventive maintenance manual for air dryer system sections,

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