2013 NEW FLYER XDE35 Recalls (3)

Campaign:
14V532000 on 09/03/2014
Component:
Service brakes, air
Manufactured:
08/16/2013 - 02/18/2014
Affected:
731
Defect:
New flyer industries ltd. (new flyer) is recalling certain model year 2013 xd35, xde35, xe40, and 2013-2014 xd40, xd60, xde40, xde60, xn35, xn40, and xn60 transit buses. during installation, the brake pedal mounting plate may have been clamped between the brake pedal assembly and the brake valve actuator (bva) resulting in a misalignment and binding of the internal piston in the bva.
Consequence:
The binding of the piston may result in increased resistance while applying the brakes and the potential for brake drag once the brake pedal is released. these conditions increase the risk of a crash.
Correction:
New flyer will notify owners and will replace the brake pedal mounting plate and the brake valve actuator (bva), free of charge. the recall began on september 15, 2014. owners may contact new flyer customer service at 1-204-934-4876. new flyer's number for this recall is r14-019.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V333000 on 05/31/2015
Component:
Structure:body:door
Manufactured:
02/14/2014 - 01/30/2015
Affected:
1,147
Defect:
New flyer industries ltd. (new flyer) is recalling certain model year 2013 c40lfr, xe40, xn35, and xn60, 2014 xd35, xde40, and xt60, 2014-2015 xd60, and xt40, 2013-2014 xde35, and xn40, and 2015 xde60 transit buses. these vehicles have door controller assemblies that may have a software defect which can cause the rear passenger doors to open, without warning, when the bus accelerates from a stopped position.
Consequence:
If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers.
Correction:
New flyer will notify owners, and dealers will update the door controller assembly software, free of charge. the recall began on june 24, 2015. owners may contact new flyer customer service at 1-204-224-6706. new flyer's number for this recall is r15-006.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V038000 on 01/25/2016
Component:
Seats
Manufactured:
12/31/2009 - 12/30/2014
Affected:
4,848
Defect:
New flyer industries, ltd. (new flyer) is recalling certain model year 2015 new flyer md30, 2012 c35lfr, 2010-2011 d35lfr, nabi 35lfw, 2011 d40lfr, 2010-2012 d60lfr and nabi 31lfw, 2010 c40lf, de35lf, d40lf, de40lfa, de60lfa, ge35lfr and ge40lf, 2009 de60lf and ge40lfr, 2010-2013 c40lfr, de60lfr, nabi 416 and nabi 60brt, 2010-2015 xd35, xde40, nabi 40lfw and 42brt, 2011-2015 xd40 and xn40, 2013-2015 xd60, xde60 and xn35, 2010-2014 xde35, 2013 xe40, 2012-2015 xn60, equipped with certain recaro ergo-m commercial bus driver seats. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
Consequence:
If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
Correction:
New flyer will notify owners instructing them to inspect their seats for missing welds. recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. the recall began on february 4, 2016. owners may contact new flyer customer service at 1-204-224-6706, or recaro customer service at 1-800-873-2276. new flyer's number for this recall is r16-001.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2013 NEW FLYER XDE35 TSBs (22)

Bulletin:
ITS5909
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
New flyer: 2010 epa or newer engines and mini-hybrid cooling system buses with isolated pipe clamps may experience radiator corrosion. *ta
Bulletin:
ITS6415
Component:
353600 equipment:air conditioner
Summary:
Technical instruction to replace charge air cooling tube support bracket
Bulletin:
ITS5694
Component:
130000 visibility/wiper (pws)
Summary:
Technical instruction to remove wiper relay module.
Bulletin:
ITS6031
Component:
110000 electrical system
Summary:
Technical instruction to replace dimmer switch.
Bulletin:
SMB168
Component:
063000 engine and engine cooling:exhaust system
Summary:
Service manula bulletin provides revised oem information on the exhaust, after treatment system and def tank.
Bulletin:
ITS5426
Component:
162200 structure:body:bumpers
Summary:
Technical instruction to modify front curbside skid plate installation.
Bulletin:
ITS5487
Component:
060000 engine and engine cooling
Summary:
Technical instruction to add thermo-l-wrap to coolant lines.
Bulletin:
ITS5856
Component:
103000 power train:automatic transmission
Summary:
Technical instruction to replace bae hybrid fluid dipstick.
Bulletin:
ITS5909
Component:
353000 equipment:electrical
Summary:
Technical instruction to add emp radiator ground straps.
Bulletin:
ITS5930
Component:
353000 equipment:electrical
Summary:
Technical instruction to add emp radiator ground straps.
Bulletin:
ITS5910
Component:
110000 electrical system
Summary:
Technical instruction to inspect and correct bae accessory hv cable insulation.
Bulletin:
ITS5601
Component:
110000 electrical system
Summary:
Technical instruction to correct randon shutdown of instrument panel.
Bulletin:
ITS6602
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
This maintenance instruction describes how to remove and replace fuel fitting
Bulletin:
PMB048
Component:
060000 engine and engine cooling
Summary:
This parts manual bulletin provides information on the part numbers of the engine lift brackets
Bulletin:
SMB173
Component:
070000 fuel system, gasoline
Summary:
This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
Bulletin:
ITS6702
Component:
118000 electrical system: software
Summary:
This maintenance instruction describes how to install bae auto traction control (atc) enabling software update.
Bulletin:
SMB176
Component:
350000 equipment
Summary:
This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
Bulletin:
SMB177
Component:
350000 equipment
Summary:
This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
Bulletin:
PMB049
Component:
350000 equipment
Summary:
This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
Bulletin:
SMB178
Component:
350000 equipment
Summary:
This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
SMB170
Component:
070000 fuel system, gasoline
Summary:
This service manual bulletin provides a correction for the information regarding the replacement of the def tank suction filter.

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