2013 MCI D4000 Recalls (3)

Campaign:
13V142000 on 04/15/2013
Component:
Engine and engine cooling:exhaust system
Manufactured:
04/30/2012 - 07/30/2012
Affected:
155
Defect:
Motor coach industries (mci) is recalling certain model year 2012-2013 d4000, d4000istv, d4005, d4500, and d4505 motorcoaches manufactured from may 2012 through december 2012 and equipped with a cummins isx epa 2010 engine. in the affected buses, the bellows pipe in the exhaust system may have been incorrectly assembled, which could result in a failure of the pipe during operation.
Consequence:
During a regeneration process to clean exhaust emissions, if the bellows pipe has failed, the hot exhaust gases may not be contained, resulting in a fire.
Correction:
Mci will notify owners and dealers will inspect and replace the bellows pipes, as necessary, free of charge. the recall began on april 29, 2013. customers may contact mci at 1-847-285-2000.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
18V309000 on 05/14/2018
Component:
Engine and engine cooling:exhaust system
Manufactured:
07/08/2012 - 08/24/2015
Affected:
1,123
Defect:
Motor coach industries (mci) is recalling certain 2011-2016 d4500, d4505, d4000, d4005, and d4000 istv motor coaches equipped with isx engines. due to vibrations, the exhaust bellow pipes develop a hole.
Consequence:
If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.
Correction:
Mci will notify owners, and dealers will replace the bellows pipe assembly with an improved part, free of charge. the recall began july 10, 2018. owners may contact mci customer service at 1-800-241-2947.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
18V309000 on 05/14/2018
Component:
Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Manufactured:
07/08/2012 - 08/24/2015
Affected:
1,123
Defect:
Motor coach industries (mci) is recalling certain 2011-2016 d4500, d4505, d4000, d4005, and d4000 istv motor coaches equipped with isx engines. due to vibrations, the exhaust bellow pipes develop a hole.
Consequence:
If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.
Correction:
Mci will notify owners, and dealers will replace the bellows pipe assembly with an improved part, free of charge. the recall began july 10, 2018. owners may contact mci customer service at 1-800-241-2947.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2013 MCI D4000 TSBs (11)

Bulletin:
SB-3079
Component:
040000 service brakes, air
Summary:
Motor coach inc: procedure outlines operational checks, on some coaches, concerning park brake automatic actuation operation and secondary and primary brake system, with or without trailer connections. models d4000, 4005, 4505, 4500. no
Bulletin:
SB-407
Component:
021300 suspension:front:shock absorber
Summary:
Motor coach industries (mci): red 185 durometer polyurethane bushings were replaced with 288 polyurethane bushings in shock absorbers that in cold temperatures, will fail, causing absorber stud to break, at bushing, and coach is not opera
Bulletin:
SB 392
Component:
103000 power train:automatic transmission
Summary:
This service bulletin informs affected customers that coaches equipped with a cummins 2010 engine may experience intermittent faults on the engine and/or transmission without having the designated warning tell-tale (check engine light and/o
Bulletin:
SB 396
Component:
060000 engine (pws)
Summary:
This service bulletin informs customers that mci was notified by cummins inc. that it has released campaign c1344 that addresses a calibration change, which cummins advises will improve the engine and aftertreatment reliability on cummins i
Bulletin:
SB 392B
Component:
103000 power train:automatic transmission
Summary:
This service bulletin supersedes service bulletin 392 in its entirety and informs affected customers that coaches equipped with a cummins 2010 engine can experience intermittent faults of the engine and/or transmission of the mulitplex cont
Bulletin:
SB 407
Component:
020000 suspension
Summary:
This service bulletin informs affected customers that mci was notified by gabriel ride control that in early 2013 they replaced the red 185 durometer polyurethane bushings with a red 288 polyurethane bushing in the shock absorbers at their
Bulletin:
SB 410
Component:
063000 engine and engine cooling:exhaust system
Summary:
This service bulletin informs affected customers that the diesel exhaust fluid (def) pressure line may exhibit signs of fatigue and melting on model year 2011-2013 mci d model coaches, and that mci will remedy the affected coaches at no cos
Bulletin:
SB 407B
Component:
020000 suspension
Summary:
This service bulletin supersedes service bulletin 407 in its entirety and informs affected customers that mci was notified by gabriel ride control that in early 2013 they replaced the red 185 durometer polyurethane bushings with a red 288 p
Bulletin:
SB 419
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
This service bulletin informs affected customers that mci was notified by cummins inc. that it has issued a campaign to address isx high pressure fuel pump ceramic plunger fractures as well as the potential of damage to the roller/tappet as
Bulletin:
SB 424
Component:
070000 fuel system, gasoline
Summary:
This service bulletin informs customers that mci was notified by cummins inc. that it has released campaign c1638 that addresses the isx lubricating oil filter bypass valve in addition to the previous fuel pump repair actions outlined in mc
Bulletin:
SB 424B
Component:
356000 equipment adaptive
Summary:
This service bulletin supersedes service bulletin 424 in its entirety and informs customers that mci was notified by cummins inc. that it has issued a campaign to addresses the isx lubricating oil filter bypass valve in addition to the prev

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