2012 INTERNATIONAL TRANSTAR Recalls (12)

Campaign:
11V252000 on 04/25/2011
Component:
Service brakes, air:antilock:control unit/module
Manufactured:
11/04/2010 - 03/09/2011
Affected:
2,543
Defect:
Navistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, "air brake systems (abs)." the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
Consequence:
An inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
Correction:
Navistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall began on may 12, 2011. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V426000 on 08/17/2011
Component:
Electrical system:alternator/generator/regulator
Manufactured:
05/31/2009 - 05/30/2011
Affected:
5,663
Defect:
Navistar is recalling certain model year 2010-2012 paystar, workstar, transtar, and prostar commercial trucks manufactured from june 1, 2009, through may 31, 2011, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with alternator feature code 08ggn, 08ggr, 08 ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
Consequence:
An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
Correction:
Navistar will install a bracket to route the wires away from the power steering hose. navistar did not provide an expected start date for the recall, but an interim notice will be mailed to owners if parts will not be available until after october 14, 2011. owners may contact navistar at 1-800-448-7825. this recall campaign has been superseded by 12v-196.
Notes:
Navistar's recall campaign number is 11516.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V052000 on 02/12/2012
Component:
Service brakes, air:supply:check valve
Manufactured:
12/01/2010 - 01/25/2012
Affected:
17,867
Defect:
Navistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
Consequence:
Unexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
Correction:
Navistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V196000 on 05/03/2012
Component:
Electrical system:alternator/generator/regulator
Manufactured:
05/31/2009 - 04/03/2012
Affected:
19,264
Defect:
Navistar is recalling certain model year 2010 through 2013 paystar, workstar, transtar, and prostar, and model year 2012 and 2013 lonestar commercial trucks manufactured from june 1, 2009, through april 4, 2012, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with bosch alternator feature codes 08ggn, 08ggr, 08ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
Consequence:
An electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
Correction:
Navistar will install a standoff bracket and improve harness routing to better route the alternator wires away from the power steering hose. the safety recall began on july 16, 2012. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's campaign number is 12515.this recall supersedes safety recall 11v-426, navistar campaign number 11516.all owners that had their vehicles repaired under the earlier recall campaign will need to have their vehicle remedied under this one.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V403000 on 08/14/2012
Component:
Service brakes, air:disc
Manufactured:
11/01/2010 - 05/24/2012
Affected:
956
Defect:
Navistar is recalling certain model year 2011-2013 international vehicles manufactured from november 2, 2010 through may 25, 2012, equipped with bendix air disc brakes. bolts that fasten the air disc brake caliper to the caliper mounting plate may not have been tightended to their specified torque. this may cause the mouting bolts to become loose and possibly allow the air disc brake caliper to separate from the caliper mounting plate, resulting in an unexpected pull condition during braking application or an unexpected increase in stopping distance.
Consequence:
An unexpected pull condition during braking application or an unexpected increase in stopping distance, increases the risk of a crash, leading to property damage, personal injury, or death.
Correction:
Navistar will notify owners, and dealers will replace any missing caliper mounting bolts and tighten caliper mounting bolts, free of charge. the safety recall began on october 30, 2012. owners may contact navistar at 1-331-332-1590.
Notes:
Navistar's recall number is 12522. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
12V546000 on 11/26/2012
Component:
Service brakes
Manufactured:
07/31/2011 - 06/11/2012
Affected:
4,747
Defect:
Navistar is recalling certain model year 2012-2013 international brand prostar and transtar commercial trucks, manufactured from august 01, 2011, through june 12, 2012, and equipped with front brake linings listed as feature codes 0504501 or 0504504. the brake s-cam tube bracket assemblies on the steer axles may fracture.
Consequence:
Brake assembly fractures may result in an inoperative brake on the affected wheel. this will cause the vehicle to pull to one side unexpectedly during breaking and/or increase the stopping distance. either result may increase the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will replace s-cam tube bracket assemblies free of charge. the safety recall is expected to begin by august 23, 2013. owners may contact navistar at 1-800-448-7825.
Notes:
This recall campaign has been superseded by recall campaign 13v-231.navistar's recall campaign number is 12530.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153), or go to www.safercar.gov.
Campaign:
13V146000 on 04/16/2013
Component:
Visibility
Manufactured:
05/31/2010 - 03/06/2012
Affected:
14,720
Defect:
Navistar is recalling certain model year 2011-2012 international lonestar, model year 2012-2013 international terrastar and model year 2011-2013 international durastar, prostar, transtar, and workstar commercial trucks manufactured from june 1, 2010, through march 7, 2012 and equipped with day cab codes 16cab, 16030, or 16196 and feature codes 16wce, 16wcr, 16xwd, 16xwe, 16xwv, 16xxb, 16xxd, 16xxe, 16xxg, or 16xyn sun shades. the sun shade may not be properly secured to the cab roof panel which may result in partial or full separation of the sun shade from the roof panel.
Consequence:
If the sun shade separates from the cab roof during vehicle operation, the sudden release of the sun shade could distract the driver increasing the risk of a crash.
Correction:
Navistar will notify owners, and dealers will inspect and strengthen the sun shade mounting, free of charge. the safety recall began on september 10, 2013. owners may contact navistar at 1-800-448-7825. navistar's campaign number is 13505.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.navistar's number for this campaign is 13505.
Campaign:
13V231000 on 06/03/2013
Component:
Service brakes
Manufactured:
07/31/2011 - 07/09/2012
Affected:
7,756
Defect:
Navistar is recalling certain model year 2012-2013 international brand prostar and transtar commercial trucks, manufactured from august 01, 2011, through july 10, 2012, and equipped with front brake linings listed as feature codes 0504501, 0504504, or 04ewm. the brake s-cam tube bracket assemblies on the steer axles may fracture.
Consequence:
Brake assembly fractures may result in an inoperative brake on the affected wheel. this will cause the vehicle to pull to one side unexpectedly during breaking and/or increase the stopping distance. either result may increase the risk of a vehicle crash.
Correction:
Navistar has already notified all affected owners about the defect during the course of the 2012 campaign that did not launch due to parts delays. the remedy began on september 12, 2013. dealers will replace the s-cam tube bracket assemblies, free of charge. owners may contact navistar at 1-800-448-7825. navistar's number for this recall is 12530. this recall supersedes recall 12v-546.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
13V439000 on 10/16/2013
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
13V439000 on 10/16/2013
Component:
Equipment
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V241000 on 04/21/2015
Component:
Visibility:defroster/defogger system:windshield:blower
Manufactured:
10/18/2010 - 03/09/2014
Affected:
82,736
Defect:
Navistar, inc. (navistar) is recalling certain model year 2011-2015 international durastar, prostar, transtar and workstar, 2012-2015 international terrastar, 2013-2015 international lonestar and ic bus hc, and 2014-2015 ic bus ac vehicles. a vehicle double battery jump start or electrical load dump event could result in an overvoltage condition of a component within the hvac system linear power module (lpm) which is used to control the blower speed. the overvoltage condition could result in the overheating and failure of the lpm.
Consequence:
If the lpm overheats and fails, there is an increased risk of a fire.
Correction:
Navistar will notify owners, and dealers will replace the lpm with an upgraded one, free of charge. an interim letter was mailed to owners on june 18, 2015. a second notification will mailed when parts become available. the recall began on august 6, 2015. owners may contact navistar customer service at 1-800-448-7825. navistar's number for this recall is 15509.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V607000 on 09/28/2015
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
10/17/2010 - 02/19/2013
Affected:
3,776
Defect:
Navistar, inc. (navistar) is recalling certain model year 2011-2014 international prostar trucks manufactured may 18, 2010, to april 5, 2013, 2012-2014 international lonestar trucks manufactured september 7, 2011, to march 25, 2013, and 2011-2013 international transtar trucks manufactured october 18, 2010, to february 20, 2013. the affected trucks are equipped with fontaine ultra lt fifth wheel connectors, which, due to cumulative damage to the fifth wheel and its locking mechanism, have a locking mechanism that may fail to operate or to properly engage.
Consequence:
If the fifth wheel and locking mechanism are sufficiently damaged, the locking mechanism may fail to operate as intended and the trailer may unexpectedly detach from the tractor, increasing the risk of a crash.
Correction:
Navistar will notify owners, and fontaine dealers will replace the fifth wheel with an ultra nt model fifth wheel, free of charge. the recall began on november 18, 2015. owners may contact navistar customer service at 1-800-448-7825, or fontaine customer service at 1-844-597-7393.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2012 INTERNATIONAL TRANSTAR TSBs (217)

Bulletin:
IK-1500002
Component:
091100 fuel system, other:storage:tank assembly
Summary:
International truck: the fuel level is not equal between tanks. *rm updated 04/29/2014 *js updated 11/7/14. *pe
Bulletin:
SB-IK-0800293-2
Component:
110000 electrical system
Summary:
Navistar: troubleshooting for intermittent or no front blower operation. *rm
Bulletin:
IK-0800298
Component:
110000 electrical system
Summary:
Navistar: transtar 8600. harness of headlight may be installed in the wrong location and could lead to premature failure of either headlight interconnect. *rm updated 11/4/14. *e
Bulletin:
IK-0700041
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar truck: when bellows are bent out of form can cause damage to exhaust bellows. premature cracking can appear in bellows core due to stress on portion of pipes. *pe updated 02/07/2013 *js
Bulletin:
MIN-11142
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: engines on certain vehicles have an idler gear stud that was nitrate coated improperly resulting in premature wear out. *pe
Bulletin:
AFC-11929
Component:
060000 engine and engine cooling
Summary:
Navistar: hvac front inside module drain repair. *kb
Bulletin:
AFC-12902
Component:
060000 engine and engine cooling
Summary:
Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
Bulletin:
IK-0800334
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb
Bulletin:
IK-0800348
Component:
125000 exterior lighting:brake lights
Summary:
Changing truck or trailer lighting, between combined or separate, stop and turn lights. navistar. *kb updated 1/27/15. *pe
Bulletin:
AFC-11934
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe
Bulletin:
MIN12108
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Navistar: install high-pressure fuel pump for 43 prostar, transtar, and workstar trucks with 2010 maxxforce 11/13 engines built from february 27, 2012 - march 01, 2012. these trucks have engines with defective high-pressure fuel pump that n
Bulletin:
12104
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Navistar: fuel tank to battery box bolt clearance. this min applies to transtar and prostar units built 09/21/2011 through 01/26/2012 equipped with 0015dpp fuel tanks in combination with 0508046 battery box. *js
Bulletin:
TSI-12-16-01
Component:
150000 seat belts
Summary:
Navistar: seat belt components currently installed in some buses and trucks will be replaced by new supplier to prevent mixing of any components from previous supplier. *pe
Bulletin:
AFC-12905
Component:
060000 engine (pws)
Summary:
Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe
Bulletin:
IK-0700047
Component:
060000 engine (pws)
Summary:
International: on the aftertreatment support hanger, the horizontal aftertreatment support rod bolt is loose or backed out, due to possible wear and needs to be replaced, if necessary. *pe updated 02/07/2014 *js
Bulletin:
IK-0500045
Component:
011000 steering:wheel and handle bar
Summary:
International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li
Bulletin:
IK-0800401
Component:
015000 steering:hydraulic power assist system
Summary:
International: instruction information regarding installation and verification of battery cable routing changes, engine parameters, new power steering line, dipstick tube clamps and align cac pipes. model transtar. no model years listed.
Bulletin:
AFC-12942
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Navistar: fan clutch harness routing repair. the fan clutch harness can rub on the fan wiring harness bracket and cause intermittent fault codes. some of the symptoms can include low power, erratic fan engagement, no fan engagement, or a v
Bulletin:
IK0900075
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js updated 12/16/13. *pe
Bulletin:
IK-1600166
Component:
160000 structure
Summary:
International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe
Bulletin:
AFC-13901
Component:
060000 engine (pws)
Summary:
Navistar: while idling in park and not moving, engine's rpm would increase and to reduce back pressure setpoints, the engine ecm would require recalibration. models 2009-2012 lonestar, paystar, prostar, transtar, workstar.
Bulletin:
AFC-13904
Component:
060000 engine (pws)
Summary:
Navistar: while driving, cruise control disengage, on its own and a new software body controller was released to correct issue. also, due to increase of engine rpm while idling, when parked or not moving, engine ecm needs recalibrating of
Bulletin:
SP-13503
Component:
060000 engine (pws)
Summary:
Navistar: emissions recall on certain trucks that do not meet emissions requirements and need installed an updated engine control module (ecm) calibration to bring it within specified limits of certification. models 2010-2013 paystar, pr
Bulletin:
IK-0800414
Component:
110000 electrical system
Summary:
International: information regarding issue with power windows failing to operate properly or power doors failing to lock or when window stops, button pressed and window resumes operation. models terrastar, durastar, workstar, transstar, p
Bulletin:
AFC-13903
Component:
060000 engine (pws)
Summary:
Navistar: some vehicles may have had air control valves connectors installed backwards in empty connector containers. the acv harness connection needs to be inspected for corrosion. models: lonestar, paystar, prostar, transtar, and worksta
Bulletin:
IK-1201039
Component:
061200 engine and engine cooling:engine:diesel
Summary:
International: there are issues of missing complete engine air supply line and also missing t fitting with 1/4" air line to aftertreatment purge air valve. *pe updated 08/04/2014 *js
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:
IK-1200915
Component:
060000 engine (pws)
Summary:
Misfire diagnostics ibb; spn132(x) - fmi 31
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
AFC14904
Component:
100000 power train
Summary:
To ensure enginetorque parameters ar properly matched to specified driveline; with isx engine and feature 06ddn drivelines
Bulletin:
IK0800475
Component:
110000 electrical system
Summary:
Radio diagnostics and information
Bulletin:
IK0900087
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Temperature radiator diagnostics
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
REC16507
Component:
060000 engine (pws)
Summary:
The on board diagnostic (obd) data stored for purposes of defining required maintenance or repair may be inadvertently lost without notice to the operator.
Bulletin:
IK0800130
Component:
353600 equipment:air conditioner
Summary:
Air pressure gauges and a/c pressure transducer troubleshooting
Bulletin:
IK1600023
Component:
135000 visibility:rearview mirrors/devices
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK0800139
Component:
110000 electrical system
Summary:
Remote engine speed control module (rescm) troubleshooting
Bulletin:
IK0800348
Component:
110000 electrical system
Summary:
Combined or separate, turn and stop lights
Bulletin:
IK1600202
Component:
060000 engine (pws)
Summary:
Cowl tray seal; only built prior to 11/11/2013
Bulletin:
IK1600207
Component:
160000 structure
Summary:
Wind noise at upper side door
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditiong control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics
Bulletin:
IK0900115
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
Bulletin:
IK0400088
Component:
044200 service brakes, air:drum:drum
Summary:
Brake single hot wheel end service procedure
Bulletin:
IK0800441
Component:
118500 electrical system: integrated trailer brake control
Summary:
Adding an electronic trailer brake controller
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
121602
Component:
150000 seat belts
Summary:
Change in seat belt manufacturer - inspection and replacements
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0900115
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Fan shaft failure diagnostics with feature code 12thx (viscous fan drive)
Bulletin:
REC15V-607
Component:
170000 latches/locks/linkages
Summary:
The fifth wheel and its locking mechanism may be susceptible to cumulative damage resulting in the fifth wheel lock to function improperly or a failure of the locking mechanism to properly engage
Bulletin:
IK0300008
Component:
060000 engine (pws)
Summary:
Vibration troubleshooting
Bulletin:
IK0400144
Component:
030000 brakes (pws)
Summary:
Standard to heavy duty brake chamber replacement
Bulletin:
IK1100031
Component:
101000 power train:clutch assembly
Summary:
Hard to crank condition with hydraulic clutch linkage and solo clutch
Bulletin:
IK0400058
Component:
030000 brakes (pws)
Summary:
General air brake plumming schematic
Bulletin:
IK0800284
Component:
060000 engine (pws)
Summary:
Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Headlight condensation or frost; excludes sealed beam headlights such as on workstar, paystar and 9900i)
Bulletin:
IK1100004
Component:
101000 power train:clutch assembly
Summary:
Clutch linkage rattle
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1100020
Component:
101000 power train:clutch assembly
Summary:
Zf sachs twin xtend clutch; only vehicles with heavy-duty zf sachs twin xtend' clutch
Bulletin:
IK1600068
Component:
060000 engine (pws)
Summary:
Engine cover appears to be scuffed
Bulletin:
IK1600069
Component:
020000 suspension
Summary:
Cab air suspension ride height measurement and adjustment
Bulletin:
IK1600094
Component:
162800 structure:body:hood
Summary:
Hood latches do not fit correctly
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0400104
Component:
355200 equipment:other:owners/service/other manual
Summary:
04spl, mcac 476, yoosung, compressor - service information
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK1500005
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:
IK1500035
Component:
090000 fuel system, other
Summary:
Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
Bulletin:
IK1500057
Component:
060000 engine (pws)
Summary:
Davco fuel filter replacements recommendation for maxx force 11 and 13, 2010 engines
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Rear s cam tube / bracket part update
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1600023
Component:
356000 equipment adaptive
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900212
Component:
060000 engine and engine cooling
Summary:
Front blower motor runs breifly at initial power up
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
REC15509
Component:
110000 electrical system
Summary:
A jump start or electrical load dump event could result in an overvoltage condition of the cab linear power module (lpm). the overvoltage condition could eventually cause overheating of the lpm circuit board.
Bulletin:
IK0500008
Component:
010000 steering
Summary:
Lubrication to the intermediate steering column upper u-joint
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800185
Component:
130000 visibility/wiper (pws)
Summary:
Wipers and aftertreatment lights inop on post 2007 trucks with body controller
Bulletin:
IK0800336
Component:
341000 communications:horn assembly
Summary:
Horn sounds on its own while vehicle parked - or - horn inoperative
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK0900094
Component:
110000 electrical system
Summary:
Horton vmaster ultra (stratis) viscous fan hub diagnostics and troubleshooting guide
Bulletin:
IK1900158
Component:
356000 equipment adaptive
Summary:
2010 dash cluster lamp operation with new dpf lamp locations , functions and regeneration instructions
Bulletin:
IK1900228
Component:
060000 engine (pws)
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK1201097
Component:
060000 engine (pws)
Summary:
Lt egr core removal and insertion with maxxforce 11, 13, and n13 engines
Bulletin:
IK1600023
Component:
162000 structure:body
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1900158
Component:
060000 engine (pws)
Summary:
Dash cluster lamp operation, functions and regeneration instructions, with international engines
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800014
Component:
341000 communications:horn assembly
Summary:
City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
Bulletin:
IK0800056
Component:
117000 digital instrument panel
Summary:
Retrieving fault codes through the cluster doesn?t work
Bulletin:
IK0800196
Component:
110000 electrical system
Summary:
Asterisk in lower right quadrant of dash display
Bulletin:
IK0800336
Component:
341000 communications:horn assembly
Summary:
Horn sounds on its own while vehicle parked - or - horn inoperative
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
Rec17V-792_2017-
Component:
350000 equipment
Summary:
The fire extinguishers may become clogged or require excessive force to activate. in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. only equ
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800119
Component:
020000 suspension
Summary:
Prostar and nhpv with suspension dump feature code 595aca or 595bbc
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Air conditioning diagnostics
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0500049
Component:
010000 steering
Summary:
Luk/ixetic power steering pump fittings; only vehicles equipped with maxxforce 11, 13 engines
Bulletin:
IK1200271
Component:
180000 vehicle speed control
Summary:
Remote throttle control options for vehicles with esc?s or body controllers and international engines
Bulletin:
IK1500002
Component:
080000 fuel system, diesel
Summary:
Fuel level not equal between tanks on dual draw dual return dual tank systems.
Bulletin:
IK1600023
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Mirror repair procedures and replacement parts availability
Bulletin:
IK1600186
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cab odor service plan information
Bulletin:
IK1900158
Component:
117000 digital instrument panel
Summary:
2010 dash cluster lamp operation with new dpf lamp locations , functions and regeneration instructions
Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Headlight condensation or frost; excludes sealed beam headlights such as on workstar, paystar and 9900i)
Bulletin:
IK0900030
Component:
160000 structure
Summary:
In chassis cleaning procedure for cooling package in all models with maxxforce 11, 13 engines
Bulletin:
IK1300016
Component:
100000 power train
Summary:
New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
Bulletin:
IK1300021
Component:
102000 power train:manual transmission
Summary:
Transmission keeps shifting and display keeps flashing after ignition is turned off; only with freedom line transmission
Bulletin:
IK1300029
Component:
102000 power train:manual transmission
Summary:
Roll pins backing out of bell crank; only with manual transmission
Bulletin:
AFC13903
Component:
110000 electrical system
Summary:
Inspection of air control valve (acv) connector / engine harness connection for proper plug orientation and corrosion; only models with maxxforce 11/13 engines
Bulletin:
IK0400057
Component:
040000 service brakes, air
Summary:
2007 and newer brake light operation; only equipped with air brakes
Bulletin:
IK0800037
Component:
110000 electrical system
Summary:
Location of 1000 ohm resistor in the hvac wiring
Bulletin:
IK0800043
Component:
111000 electrical system:battery
Summary:
How to add lift gate battery protection; only models equipped with electronic system controller (esc) or body controller (bc).
Bulletin:
IK0800047
Component:
110000 electrical system
Summary:
Remote power module (rpm) troubleshooting
Bulletin:
IK0800119
Component:
020000 suspension
Summary:
Suspension dump; only models with programming feature 595aca (suspension dump).
Bulletin:
IK0800284
Component:
060000 engine (pws)
Summary:
Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:
IK0900075
Component:
060000 engine (pws)
Summary:
Horton stratis fan hub diagnostics
Bulletin:
IK0900087
Component:
060000 engine and engine cooling
Summary:
Low temperature radiator diagnostics
Bulletin:
IK1200903
Component:
060000 engine (pws)
Summary:
Deaeration tank hose re-route engine parameter download instructions; only models marked with afc12917
Bulletin:
IK1600149
Component:
130000 visibility
Summary:
One piece sunshade mounting bracket becomes loose or comes off the cab; only models built in garland or springfield between june 2010 and february 2012. this does not affect escobedo built vehicles.
Bulletin:
REC13514
Component:
353000 equipment:electrical
Summary:
On vehicles with the electronic jaw release system, the airlines at the isolation/vent valve may not be oriented correctly to the valve ports at the time of assembly; only models built 20 february 2008 thru 29 july 2013 with feature code 05
Bulletin:
IK0700041
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust bellows damage; only models equipped with bellows exhaust pipe.
Bulletin:
IK0700047
Component:
060000 engine and engine cooling
Summary:
Horizontal aftertreatment mounting bolt torque; only models equipped with mf 11/13 engines
Bulletin:
IK0800066
Component:
070000 fuel system, gasoline
Summary:
Water in fuel (wif) message blinking in dash message center at key on; only models with international engines
Bulletin:
IK0800336
Component:
341000 communications:horn assembly
Summary:
Horn sounds on its own while vehicle parked - or - horn inoperative
Bulletin:
IK0800361
Component:
353000 equipment:electrical
Summary:
Bluetooth stereo adapter infromation; only bluetooth equipped models
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK0900032
Component:
060000 engine and engine cooling
Summary:
Phosphate conditioner required when replacing radiators; only models with epa 2009.5, 2009.75 and 2010 maxxforce 11, 13, 15 engines
Bulletin:
IK1500005
Component:
070000 fuel system, gasoline
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; only models built with feature code: 595192
Bulletin:
IK1500035
Component:
070000 fuel system, gasoline
Summary:
Dual fuel tank transfer pump troubleshooting
Bulletin:
IK1500047
Component:
060000 engine and engine cooling
Summary:
Filterminder air restriction gauge improvement; only models with 0016hkc, filter minder under hood w/switch
Bulletin:
IK0800537
Component:
010000 steering
Summary:
Dm harness inspection; only with steering column feature code 05710
Bulletin:
IK0100016
Component:
160000 structure
Summary:
Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers
Bulletin:
IK0400058
Component:
040000 service brakes, air
Summary:
General air brake plumming schematic
Bulletin:
IK0400077
Component:
350000 equipment
Summary:
Flr-10 bendix wingman misalignment issues; only with feature 08tky wingman flr-10 radars
Bulletin:
IK0800139
Component:
060000 engine and engine cooling
Summary:
Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
Bulletin:
IK0800414
Component:
133000 visibility:power window devices and controls
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800424
Component:
355200 equipment:other:owners/service/other manual
Summary:
Wingman dtc report; onle vehicles equipped with bendix wingman system
Bulletin:
IK1900203
Component:
353600 equipment:air conditioner
Summary:
Troubleshooting & resetting hvac doors; only 2010 and later vehicles with feature code 0016wct.
Bulletin:
MIN13108
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Updated emission control information and carb clean idle label; only models with maxxforce 11, 13, 15 engines.
Bulletin:
REC13503
Component:
060000 engine and engine cooling
Summary:
Certain 2010, 2011, and 2012 model year maxxforce® 11 engines do not meet epa emissions requirements.
Bulletin:
AFC12910
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust gas recirculation (egr) valve replacement; only models equipped with maxxforce 11 or 13 engines. retired
Bulletin:
IK0800366
Component:
133000 visibility:power window devices and controls
Summary:
Power windows randomly stop
Bulletin:
IK0900075
Component:
062000 engine and engine cooling:cooling system
Summary:
Horton stratis fan hub diagnostics
Bulletin:
IK1100021
Component:
101000 power train:clutch assembly
Summary:
Hydraulic clutch adjustment for prostar + vehicles; only vehicles with hydraulic clutch
Bulletin:
IK1200634
Component:
355200 equipment:other:owners/service/other manual
Summary:
Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:
AFC12930
Component:
350000 equipment
Summary:
Air control valve (acv) connector with plugs installed backwards in empty connector cavities; only models with maxxforce 11,13 engines. retired
Bulletin:
AFC12942
Component:
062000 engine and engine cooling:cooling system
Summary:
Fan clutch harness routing repair; only models with maxxforce 11, 13 engines. retired
Bulletin:
IK0800410
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Fm/am radio with no sound
Bulletin:
IK1600166
Component:
350000 equipment
Summary:
Water leaks through cab cowl pass-through connections
Bulletin:
REC12524
Component:
030000 brakes (pws)
Summary:
The piston in the spring brake chamber may in certain cases, cause internal air leakage in the chamber.
Bulletin:
AFC13917
Component:
060000 engine (pws)
Summary:
Certain maxxforce 13 engines may experience increase in engine rpm while idling (only while vehicle is parked or stopped).
Bulletin:
IK0400077
Component:
040000 service brakes, air
Summary:
Flr-10 bendix wingman fault. acb display with spn 886 fmi 7. includes procedures for repeat misalignment failures on flr-10 radars
Bulletin:
IK0400093
Component:
046000 service brakes, air:antilock
Summary:
Bendix wingman - unable to connect to acb; only vehicles equipped with bendix wingman system
Bulletin:
IK0400131
Component:
046000 service brakes, air:antilock
Summary:
Bendix wingman flr- 20 alignment; only vehicles equipped with bendix wingman system
Bulletin:
IK0800468
Component:
353000 equipment:electrical
Summary:
Dash cluster stuck in one mode
Bulletin:
IK1600023
Component:
135000 visibility:rearview mirrors/devices
Summary:
Mirror repair procedures and replacement parts availability; only models with lang mekra mirrors
Bulletin:
IK1600202
Component:
161000 structure:frame and members
Summary:
Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
Bulletin:
AFC12928
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
The fuel gauges may operate intermittently, accompanied by audible lamp and/or lcd messages. retired
Bulletin:
AFC13901
Component:
060000 engine (pws)
Summary:
Ecm recalibration to provide engine protection against an increase in engine rpm while vehicle is idling (only in a parked state or if vehicle is not moving); only models equipped with maxxforce 13 engine. retired
Bulletin:
AFC13904
Component:
060000 engine (pws)
Summary:
Ecm and body controller software update to provide engine protection against an increase in engine rpm while vehicle is idling (only in a parked state or if vehicle is not moving) and to prevent cruise control drop out; only models equipped
Bulletin:
AFC13905
Component:
118000 electrical system: software
Summary:
Body controller software update to prevent cruise control drop out. retired
Bulletin:
IK0800389
Component:
185000 vehicle speed control:cruise control
Summary:
Troubleshooting cruise control drop out. retired
Bulletin:
IK0800411
Component:
110000 electrical system
Summary:
Body controller resource center
Bulletin:
IK0800412
Component:
110000 electrical system
Summary:
Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:
REC12530 Interim
Component:
010000 steering
Summary:
The brake s-cam tube bracket assemblies on steer axles may exhibit fractures between the wing bracket and the tube steel when mounted to stamped spiders. retired when final remedy became available and published on 09/04/2013.
Bulletin:
IK1200101
Component:
060000 engine and engine cooling
Summary:
Cummins programming guide and cummins 285 fault code; only pre-2007 models built with cummins ism engine
Bulletin:
IK1900168
Component:
350000 equipment
Summary:
Fifth wheel jaw unlock; only models with feature 595baw or 597017 - electronic jaw release
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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