2011 INTERNATIONAL TERRASTAR Recall

Campaign:
11V290000 on 05/18/2011
Component:
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Manufactured:
02/24/2010 - 04/03/2011
Affected:
3,375
Defect:
Navistar is recalling certain model year 2011-2012 ic ac, be, ce, hc and international 4300, and terrastar commercial trucks manufactured from february 25, 2010, through april 4, 2011, and equipped with a maxxforce 7 engine. a cap on the return fuel valve may fall off allowing air to be drawn into the fuel system possibly resulting in engine hard start, no start, or stall conditions.
Consequence:
Engine stall on the roadway increases the risk of a vehicle crash.
Correction:
Navistar will notify owners and dealers will replace the return fuel valve cap free of charge. the safety recall began on july 18, 2011. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's safety recall no. 11507.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2011 INTERNATIONAL TERRASTAR TSBs (122)

Bulletin:
AFC-10920
Component:
980000 unknown or other
Summary:
Navistar: a chirping sound from the hvac blower when the ignition key is first turned on. temporary loss of the blower speed control when the vehicle is started in cold weather. *rm
Bulletin:
AFC-10919
Component:
355200 equipment:other:owners/service/other manual
Summary:
Navistar: the insert for mounting the air restriction gauge may become detached from the housing. *rm
Bulletin:
AFC-11908
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar: there is an improved engine calibration. *rm
Bulletin:
AFC-11903
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar service campaign: see document search button for owner letter. information on the installation of new ecm software. *rm
Bulletin:
AFC G-11908
Component:
061000 engine and engine cooling:engine
Summary:
Navistar service campaign: see document search button for owner letter. the automatic engine shutdown feature may not operate as designed due to ecm software. *rm
Bulletin:
MIN-11131
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: there is updated ecm software. *rm
Bulletin:
MIN-11132
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: poor launch concerns and stored trouble codes. a software problem. *rm
Bulletin:
AFC-11911
Component:
061000 engine and engine cooling:engine
Summary:
Navistar service campaign: see document search button for owner letter.there may be excessive engine noise at idle or no start. *rm
Bulletin:
IK-0800299
Component:
114000 electrical system:wiring
Summary:
International (navistar): chassis side, seats and seat belt sensors are not properly wired and may not function correctly. *pe terrastar, 4000 and 7000 series. no model years listed. updated 9/14/15 *cn
Bulletin:
IK-1600149
Component:
350000 equipment
Summary:
International (navistar): the adhesive patch, used on one piece sunshade, fails, and the sunshade mounting bracket, used on model day cabs, comes off. *pe updated 5/9/12 *js updated 05/07/13 *js updated 11/14/2013 *js
Bulletin:
IK-0800348
Component:
125000 exterior lighting:brake lights
Summary:
Changing truck or trailer lighting, between combined or separate, stop and turn lights. navistar. *kb updated 1/27/15. *pe
Bulletin:
IK0800356
Component:
114000 electrical system:wiring
Summary:
International: headlamp wiring harness rerouting. *kb
Bulletin:
IK-1600166
Component:
160000 structure
Summary:
International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe
Bulletin:
IK1300134
Component:
100000 power train
Summary:
Iknow: terrastar transmission shift cable routing. the shift cable may be routed incorrectly. also included model terrastar model year 2010. *js
Bulletin:
AFC-13915
Component:
353600 equipment:air conditioner
Summary:
Navistar: some vehicles may have loose or broken bolts on the ac compressor support. models include ce c bus, durastar, hc c bus, and terrastar built from july 12, 2007 to may 29, 2013. ae s bus, be s bus, and ce s bus built from june 12,20
Bulletin:
IK-1600178
Component:
021220 suspension:front:springs:torsion bar
Summary:
International: this is a cosmetic issue, on some trucks, where a design change for the torsion bar retention pin, due to possible rotating and wearing against and/or cracking grille opening reinforcement (gor). models 2011-2013 terrastar.
Bulletin:
IK0400122
Component:
118000 electrical system: software
Summary:
Iknow: after replacement, program trw 355 abs module. model terrastar. no model years given.*js
Bulletin:
IK-0800414
Component:
110000 electrical system
Summary:
International: information regarding issue with power windows failing to operate properly or power doors failing to lock or when window stops, button pressed and window resumes operation. models terrastar, durastar, workstar, transstar, p
Bulletin:
IK-0700057
Component:
063000 engine and engine cooling:exhaust system
Summary:
Iknow: some vehicles may experience an exhaust leak. this bulletin is the repair procedure for the leak between the turbocharger adapter and the turbocharger down pipe. no model years were provided.*js updated 02/07/2013 *js
Bulletin:
AFC-12941
Component:
060000 engine (pws)
Summary:
Navistar: some vehicles may display an engine warning light paired with fault codes or engine misfire. this is due to open injector circuits caused by spread terminals on the under valve cover injector harness. models include: durastar, ter
Bulletin:
IK-1200820
Component:
061200 engine and engine cooling:engine:diesel
Summary:
International: an improperly changing parameter in an abs module or an ecm calibration update, can cause one or more faults. *pe
Bulletin:
IK-1300138
Component:
102000 power train:manual transmission
Summary:
International: information provided regarding the operational and diagnostic of transfer case with 4 feedback switches and 2 electric actuators. model terrastar. *pe
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
IK0800475
Component:
110000 electrical system
Summary:
Radio diagnostics and information
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK0800139
Component:
110000 electrical system
Summary:
Remote engine speed control module (rescm) troubleshooting
Bulletin:
IK0800348
Component:
110000 electrical system
Summary:
Combined or separate, turn and stop lights
Bulletin:
IK1600202
Component:
060000 engine (pws)
Summary:
Cowl tray seal; only built prior to 11/11/2013
Bulletin:
IK1600207
Component:
160000 structure
Summary:
Wind noise at upper side door
Bulletin:
IK1201259
Component:
060000 engine (pws)
Summary:
Maxxforce 7 fuel dilution diagnostics
Bulletin:
IK0300061
Component:
020000 suspension
Summary:
8,000 lbs front suspension lean correction
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1600222
Component:
133000 visibility:power window devices and controls
Summary:
Power window binding
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
121602
Component:
150000 seat belts
Summary:
Change in seat belt manufacturer - inspection and replacements
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK1300138
Component:
052310 parking brake:driveline:hydraulic:actuator
Summary:
Terrastar transfer case diagnostic and operational information
Bulletin:
IK0800250
Component:
110000 electrical system
Summary:
Seat switch operation, testing, diagnostics and replacement
Bulletin:
IK0800264
Component:
110000 electrical system
Summary:
Erratic rear lighting, water pump and back up alarm in combination
Bulletin:
REC14505
Component:
060000 engine (pws)
Summary:
Emergency vehicle applications that originally left the assembly plant with engine warning protection shutdown (ewps) disabled may have inadvertently had the ewps enabled, when programmed in the field for other programming changes.
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK0800296
Component:
353600 equipment:air conditioner
Summary:
Hvac faults 520211 and 520465
Bulletin:
IK1300141
Component:
103000 power train:automatic transmission
Summary:
Vehicles with thandle shifters; 6th gear disable information and diagnostics
Bulletin:
REC15509
Component:
110000 electrical system
Summary:
A jump start or electrical load dump event could result in an overvoltage condition of the cab linear power module (lpm). the overvoltage condition could eventually cause overheating of the lpm circuit board.
Bulletin:
IK0400134
Component:
030000 brakes (pws)
Summary:
Brake light operation on terrastar with hydromax brakes
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK1900158
Component:
356000 equipment adaptive
Summary:
2010 dash cluster lamp operation with new dpf lamp locations , functions and regeneration instructions
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK1600218
Component:
220000 seats
Summary:
Seat occupant sensor; emergency applications only
Bulletin:
IK1900158
Component:
060000 engine (pws)
Summary:
Dash cluster lamp operation, functions and regeneration instructions, with international engines
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800014
Component:
341000 communications:horn assembly
Summary:
City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
Bulletin:
IK0800056
Component:
117000 digital instrument panel
Summary:
Retrieving fault codes through the cluster doesn?t work
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
Rec17V-792_2017-
Component:
350000 equipment
Summary:
The fire extinguishers may become clogged or require excessive force to activate. in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. only equ
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK1200271
Component:
180000 vehicle speed control
Summary:
Remote throttle control options for vehicles with esc?s or body controllers and international engines
Bulletin:
IK1900158
Component:
117000 digital instrument panel
Summary:
2010 dash cluster lamp operation with new dpf lamp locations , functions and regeneration instructions
Bulletin:
IK0800037
Component:
110000 electrical system
Summary:
Location of 1000 ohm resistor in the hvac wiring
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK1600149
Component:
130000 visibility
Summary:
One piece sunshade mounting bracket becomes loose or comes off the cab; only models built in garland or springfield between june 2010 and february 2012. this does not affect escobedo built vehicles.
Bulletin:
SFN1320
Component:
010000 steering
Summary:
Diagnosis of noise originating from steering system
Bulletin:
TSI-131219
Component:
080000 fuel system, diesel
Summary:
Fuel cooler valve (fcv) screen removal to reduce high fuel temperature; only vehicles built prior to 01 september 2011 with epa 2010 maxxforce 7 engines
Bulletin:
IK0700057
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust leak repair at turbocharger adapter to down pipe joint
Bulletin:
IK0800296
Component:
353600 equipment:air conditioner
Summary:
Hvac faults 520211 and 520465; only models with body controllers
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK1200620
Component:
060000 engine and engine cooling
Summary:
Abs fault after ecm calibration or incorrectly changing a parameter
Bulletin:
IK1300138
Component:
100000 power train
Summary:
Terrastar transfer case diagnostic and operational information; only terrastar 4x4 models
Bulletin:
AFC12941
Component:
060000 engine and engine cooling
Summary:
Engine warning light with fault codes or engine misfire due to open injector circuits caused by spread terminals on the under valve cover (uvc) injector harness.
Bulletin:
IK0100016
Component:
160000 structure
Summary:
Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers
Bulletin:
IK0800139
Component:
060000 engine and engine cooling
Summary:
Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
Bulletin:
IK0800414
Component:
133000 visibility:power window devices and controls
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK1200636
Component:
060000 engine and engine cooling
Summary:
Epa 2010 maxxforce 7 engine calibration releases
Bulletin:
IK1600178
Component:
020000 suspension
Summary:
Torsion bar retention cotter pin design change; only models built before 1/31/2013
Bulletin:
IK0800366
Component:
133000 visibility:power window devices and controls
Summary:
Power windows randomly stop
Bulletin:
IK1200634
Component:
355200 equipment:other:owners/service/other manual
Summary:
Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:
IK1600166
Component:
350000 equipment
Summary:
Water leaks through cab cowl pass-through connections
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Medium duty cole weather operation / solid winter front; excluding high cab durastar
Bulletin:
IK1300138
Component:
060000 engine (pws)
Summary:
Transfer case diagnostic and operational information; only 4x4 models
Bulletin:
IK1300141
Component:
103000 power train:automatic transmission
Summary:
6th gear disable information and diagnostics
Bulletin:
IK1600202
Component:
161000 structure:frame and members
Summary:
Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
Bulletin:
IK0800411
Component:
110000 electrical system
Summary:
Body controller resource center
Bulletin:
IK0800412
Component:
110000 electrical system
Summary:
Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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