2011 INTERNATIONAL LONESTAR Recalls (11)

Campaign:
10V107000 on 03/16/2010
Component:
Electrical system:battery
Manufactured:
04/22/2008 - 03/14/2010
Affected:
29,460
Defect:
Navistar has notified nhtsa of a defect on certain model year 2008-2011 international trucks equipped with an optional jump start stud. corrosion at the base of the stud may cause an electrical short between the stud and battery box.
Consequence:
An electrical short may cause a vehicle fire.
Correction:
A final remedy has been established. navistar will notify owners, and dealers will repair the vehicles by installing a new jump start stud. repairs will be preformed free of charge. an interim action will involve the removal of the jump start stud and the connecting cable. the safety recall began on september 10, 2010. owners may contact international dealers at 1-800-448-7825.
Notes:
Navistar's recall campaign number is10506.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V259000 on 06/13/2010
Component:
Steering:gear box:shaft pitman
Manufactured:
05/05/2009 - 05/24/2010
Affected:
1,220
Defect:
Navistar is recalling certain model year 2010 and 2011 international 4300m, 8600, lonestar and prostar brand trucks manufactured from may 6, 2009 through may 25, 2010. the fastener that clamps the pitman arm to the steering gear shaft may have been undertorqued upon assembly. an under torque condition may cause wear of the interconnecting splines of the arm and the shaft possibly allowing the pitman arm to slip over the shaft resulting in a reduction of steering control.
Consequence:
A reduction of steering control increases the risk of a crash.
Correction:
Navistar will notify owners and dealers will repair the vehicles free of charge. the safety recall began on july 9, 2010. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10511.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V383000 on 08/23/2010
Component:
Visibility:rear window wiper/washer:linkages
Manufactured:
01/01/2007 - 05/31/2010
Affected:
39,544
Defect:
Navistar is recalling certain model year 2008 through 2011 international prostar and lonestar heavy trucks manufactured from january 2, 2007 through june 1, 2010. the passenger side windshield wiper linkage rod may separate from either the wiper drive arm or passenger side pivot assembly.
Consequence:
When the linkage separates, the passenger side wiper arm will no longer operate which could lead to reduced driver visibility, increasing the risk of a crash.
Correction:
Navistar will notify owners and international dealers will replace the windshield wiper linkage assembly free of charge. the safety recall is expected to begin on or about december 17, 2010. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10514.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V408000 on 09/13/2010
Component:
Wheels
Manufactured:
06/10/2008 - 06/13/2010
Affected:
32
Defect:
Navistar is recalling certain model year 2010 and 2011 international lonestar heavy trucks manufactured from june 11, 2008 through june 14, 2010, equipped with styled aluminum wheels, feature code 27drs or 27drt. on some vehicles, the wheels may develop cracks in the spokes. the cracks may progress over time to the point of wheel failure possibly resulting in wheel separation from the vehicle.
Consequence:
Wheel separation increases the risk of a crash which may result in property damage, personal injury, or death.
Correction:
Navistar will notify owners and dealers will replace the affected wheels free of charge. the safety recall is expected to begin on or about october 15, 2010. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10515.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V252000 on 04/25/2011
Component:
Service brakes, air:antilock:control unit/module
Manufactured:
11/04/2010 - 03/09/2011
Affected:
2,543
Defect:
Navistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, "air brake systems (abs)." the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
Consequence:
An inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
Correction:
Navistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall began on may 12, 2011. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V052000 on 02/12/2012
Component:
Service brakes, air:supply:check valve
Manufactured:
12/01/2010 - 01/25/2012
Affected:
17,867
Defect:
Navistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
Consequence:
Unexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
Correction:
Navistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V339000 on 07/18/2012
Component:
Wheels
Manufactured:
01/28/2009 - 02/20/2011
Affected:
16
Defect:
Navistar is recalling certain model year 2010-2011 international lonestar vehicles, manufactured from january 29, 2009, through february 21, 2011 and equipped with the harley davidson option package with feature codes 27drv and 28drv. over time, due to corrosion and fatigue, the wheels may crack, resulting in possible wheel separation from the vehicle.
Consequence:
If this occurs, the driver may lose control of the vehicle, increasing the risk of a crash.
Correction:
Navistar will notify owners, and dealers will replace the affected wheels, free of charge. the safety recall began on september 7, 2012. owners may contact navistar at 1-260-461-1890.
Notes:
Navistar's recall campaign number is 12521.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
13V146000 on 04/16/2013
Component:
Visibility
Manufactured:
05/31/2010 - 03/06/2012
Affected:
14,720
Defect:
Navistar is recalling certain model year 2011-2012 international lonestar, model year 2012-2013 international terrastar and model year 2011-2013 international durastar, prostar, transtar, and workstar commercial trucks manufactured from june 1, 2010, through march 7, 2012 and equipped with day cab codes 16cab, 16030, or 16196 and feature codes 16wce, 16wcr, 16xwd, 16xwe, 16xwv, 16xxb, 16xxd, 16xxe, 16xxg, or 16xyn sun shades. the sun shade may not be properly secured to the cab roof panel which may result in partial or full separation of the sun shade from the roof panel.
Consequence:
If the sun shade separates from the cab roof during vehicle operation, the sudden release of the sun shade could distract the driver increasing the risk of a crash.
Correction:
Navistar will notify owners, and dealers will inspect and strengthen the sun shade mounting, free of charge. the safety recall began on september 10, 2013. owners may contact navistar at 1-800-448-7825. navistar's campaign number is 13505.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.navistar's number for this campaign is 13505.
Campaign:
13V439000 on 10/16/2013
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
13V439000 on 10/16/2013
Component:
Equipment
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
14V688000 on 10/30/2014
Component:
Electrical system
Manufactured:
10/11/2009 - 06/15/2014
Affected:
18,798
Defect:
Navistar, inc. (navistar) is recalling certain model year 2010-2015 international lonestar vehicles manufactured october 12, 2009, to june 16, 2014, and 2009-2015 international prostar vehicles manufactured december 16, 2008, to june 20, 2014. in the affected vehicles the electrical harness that supplies power to the hvac system may not be of sufficient size for the electrical load of the circuit. this can result in an increase in resistance and heating at the connectors.
Consequence:
An increase in resistance and heating at the connectors could cause a vehicle fire.
Correction:
Navistar will notify owners, and dealers will replace the 60 amp relay and battery harness with a 150 amp relay and battery harness, free of charge. navistar issued an interim notification to owners on december 29, 2014. the recall began on march 2, 2015. owners may contact navistar customer service at 1-331-332-1590. navistar's number for this recall is 14516.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2011 INTERNATIONAL LONESTAR TSBs (220)

Bulletin:
IK-1600114
Component:
131000 visibility:windshield
Summary:
International: fixed vent window 016hkr replacement and rebonding instructions. unwanted air, noise, or water intrustion. model years not listed. *pe
Bulletin:
IK-1200431
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models. this can be mistaken for a ground connector. do not bolt this sensor to ground. should remain strapped to harness. *pe
Bulletin:
REC G-10511
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont
Bulletin:
IK-0500028
Component:
010000 steering
Summary:
Navistar: power steering complaint on lonestar units with cat engines. chassis built with the cat engine may experience a power steering performance complaint due to kinking at the pump supply hose near the power steering pump mounted on
Bulletin:
IK-0800251
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Navistar: the fan is running all the time and vehicle is built with 0012tkt borg warner cool logic fan. open up cummins insite and program ecm fan type to electronic variable speed without speed sensor. *pe no model years listed. *p
Bulletin:
IK-0400057
Component:
040000 service brakes, air
Summary:
Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm updated 10/15/12. *pe updated 11/6/2013 *js
Bulletin:
MIN-11131
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: there is updated ecm software. *rm
Bulletin:
MIN-11132
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: poor launch concerns and stored trouble codes. a software problem. *rm
Bulletin:
SB-IK-0800293-2
Component:
110000 electrical system
Summary:
Navistar: troubleshooting for intermittent or no front blower operation. *rm
Bulletin:
IK-0800229
Component:
170000 latches/locks/linkages
Summary:
Navistar: on certain trucks, the door and window locks fails to operate properly. *pe updated 5/9/12 *js
Bulletin:
IK-0800253
Component:
211000 trailer hitches:fifth wheel assembly
Summary:
Navistar: on certain trucks, lonestar and prostar, the warning indicators for the fifth wheel jaw monitoring fails to function properly. *pe
Bulletin:
AFC-11924
Component:
102000 power train:manual transmission
Summary:
Navistar: certain trucks may allow water intrusion into module where seal, between two halves of eaton ecu, is located causing the 30 amp transmission fuse failure. *pe
Bulletin:
AFC-11929
Component:
060000 engine and engine cooling
Summary:
Navistar: hvac front inside module drain repair. *kb
Bulletin:
AFC-12902
Component:
060000 engine and engine cooling
Summary:
Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
Bulletin:
IK-0800334
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb
Bulletin:
AFC-11934
Component:
061000 engine and engine cooling:engine
Summary:
Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe
Bulletin:
IK0800253
Component:
110000 electrical system
Summary:
International: fifth wheel jaw monitoring feature,, which has two warning indicators i.e. lock and unlock, providing visual indication of the jaw state. *kb
Bulletin:
TSI-12-16-01
Component:
150000 seat belts
Summary:
Navistar: seat belt components currently installed in some buses and trucks will be replaced by new supplier to prevent mixing of any components from previous supplier. *pe
Bulletin:
AFC-12905
Component:
060000 engine (pws)
Summary:
Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe
Bulletin:
IK-0800246
Component:
011000 steering:wheel and handle bar
Summary:
International: on certain heavy duty trucks, an issue with up shift and down shift manual mode buttons, the shift console is flashing with no codes, for the steering wheel switch on right hand side. *pe updated 02/07/2014 *js
Bulletin:
IK-0800377
Component:
341000 communications:horn assembly
Summary:
International: mounting bracket mounted on wrong side of crossmember and the lower side of mounting bracket has air horn mounted, allowing possible contact with front axle during normal operation. *pe updated 3/12/2014 *js
Bulletin:
IK-0500045
Component:
011000 steering:wheel and handle bar
Summary:
International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li
Bulletin:
AFC-12929
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Navistar: replacement pump, for certain hp fuel pumps maxxforce 11 and 13, fell into suspect build period and information is provided for procedural repairs for replacing hp fuel pump. models 2011 paystar, workstar, transtar, lonestar, pr
Bulletin:
IK0900075
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js updated 12/16/13. *pe
Bulletin:
IK-1600166
Component:
160000 structure
Summary:
International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe
Bulletin:
AFC-12928
Component:
072000 fuel system, gasoline:delivery
Summary:
Navistar: on some trucks, fuel gauges operated intermittently and was accompanied by audible, lamp, and/or lcd messages and a new improved sending unit for fuel was developed to prevent this condition. models 2010-2011 lonestar, prostar,
Bulletin:
AFC-13901
Component:
060000 engine (pws)
Summary:
Navistar: while idling in park and not moving, engine's rpm would increase and to reduce back pressure setpoints, the engine ecm would require recalibration. models 2009-2012 lonestar, paystar, prostar, transtar, workstar.
Bulletin:
IK-0800415
Component:
126000 exterior lighting:turn signal
Summary:
International: the turn signal lamps and hazards fails to illuminate and/or work properly. model 2007 and newer hpv, prostar, lonestar. *pe
Bulletin:
IK-0800414
Component:
110000 electrical system
Summary:
International: information regarding issue with power windows failing to operate properly or power doors failing to lock or when window stops, button pressed and window resumes operation. models terrastar, durastar, workstar, transstar, p
Bulletin:
AFC-12943
Component:
060000 engine (pws)
Summary:
Navistar: some vehicles may experience incorrect sealing on the air cleaner intake pipes. the air induction system may need to be replaced. models include lonestar built with cummins isx15 engines. no model years were provided. *js
Bulletin:
AFC-12917
Component:
092200 fuel system, other:delivery:hoses, lines/piping, and fittings
Summary:
Navistar: some vehicles' low coolant light may illuminate or may have been deactivated. therefore; the deaeration tank should be re-routed. the engine parameters should be updated. also included transtar 8600, workstar 7600, paystar 5500,
Bulletin:
IK-0800427
Component:
110000 electrical system
Summary:
International: there are code faults, caused by load shedding, loaded in other modules and unit goes into load shed and fails to have power in switches. model prostar, lonestar. no years listed. *pe
Bulletin:
IK-1100031
Component:
101000 power train:clutch assembly
Summary:
International: truck hard to crank due to clutch bearing contacting clutch brake prior to clutch release pedal passing magnetic clutch safety switch, on some trucks, closing switch allowing truck to crank. model prostar, lonestar. *pe
Bulletin:
IK-0900094
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket (arb) to engine. model prostar, workstar, lonestar. no years listed. *pe updated 6/27/2014 *js updated 11/7/14. *pe
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:
IK0800172
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK0800475
Component:
110000 electrical system
Summary:
Radio diagnostics and information
Bulletin:
IK0900087
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Temperature radiator diagnostics
Bulletin:
IK1900198
Component:
110000 electrical system
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK0400057
Component:
040000 service brakes, air
Summary:
New brake light operation; prostar and lonestar with air brakes
Bulletin:
IK0400057
Component:
030000 brakes (pws)
Summary:
Newer brake light operation
Bulletin:
IK0800130
Component:
353600 equipment:air conditioner
Summary:
Air pressure gauges and a/c pressure transducer troubleshooting
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900172
Component:
355200 equipment:other:owners/service/other manual
Summary:
Espar heater diagnostic guide
Bulletin:
IK1600202
Component:
060000 engine (pws)
Summary:
Cowl tray seal; only built prior to 11/11/2013
Bulletin:
IK1600207
Component:
160000 structure
Summary:
Wind noise at upper side door
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditiong control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics
Bulletin:
IK0400088
Component:
044200 service brakes, air:drum:drum
Summary:
Brake single hot wheel end service procedure
Bulletin:
IK0800441
Component:
118500 electrical system: integrated trailer brake control
Summary:
Adding an electronic trailer brake controller
Bulletin:
IK0900110
Component:
353600 equipment:air conditioner
Summary:
Coolant odor in cab with rear hvac; equipped with feature 0595bjn or 0595bwz
Bulletin:
IK1900198
Component:
353600 equipment:air conditioner
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900225
Component:
353600 equipment:air conditioner
Summary:
Air conditioning mechanical pressures diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
IK0800427
Component:
356000 equipment adaptive
Summary:
Active faults during load shed
Bulletin:
IK1900245
Component:
356000 equipment adaptive
Summary:
Espar d5 hydronic diagnostic guide
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900198
Component:
353000 equipment:electrical
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; equipped with feature 16uzl
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information
Bulletin:
IK1900223
Component:
353600 equipment:air conditioner
Summary:
Air conditioning electrical diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900234
Component:
353600 equipment:air conditioner
Summary:
Symptom 1: no idle hvac cools but operates incorrectly
Bulletin:
IK1900235
Component:
353600 equipment:air conditioner
Summary:
No-idle hvac operational check - starting point
Bulletin:
IK1900236
Component:
353600 equipment:air conditioner
Summary:
Symptom 2: no-idle hvac fault codes
Bulletin:
IK1900237
Component:
353600 equipment:air conditioner
Summary:
Symptom 3: no-idle hvac inoperative
Bulletin:
IK1900238
Component:
353600 equipment:air conditioner
Summary:
Symptom 4: no-idle hvac digital display inoperative
Bulletin:
IK1900239
Component:
353600 equipment:air conditioner
Summary:
Symptom 5: no-idle hvac blows warm air
Bulletin:
121602
Component:
150000 seat belts
Summary:
Change in seat belt manufacturer - inspection and replacements
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800460
Component:
114000 electrical system:wiring
Summary:
Build to vin wiring harnesses
Bulletin:
REC15V-607
Component:
170000 latches/locks/linkages
Summary:
The fifth wheel and its locking mechanism may be susceptible to cumulative damage resulting in the fifth wheel lock to function improperly or a failure of the locking mechanism to properly engage
Bulletin:
IK0300008
Component:
060000 engine (pws)
Summary:
Vibration troubleshooting
Bulletin:
IK0400144
Component:
030000 brakes (pws)
Summary:
Standard to heavy duty brake chamber replacement
Bulletin:
IK1100031
Component:
101000 power train:clutch assembly
Summary:
Hard to crank condition with hydraulic clutch linkage and solo clutch
Bulletin:
IK1600219
Component:
118000 electrical system: software
Summary:
Espar preventative maintenance / inpection
Bulletin:
IK1900198
Component:
353600 equipment:air conditioner
Summary:
Espar d5 hydronic diagnostic guide
Bulletin:
IK1900234
Component:
353600 equipment:air conditioner
Summary:
Symptom 1: no idle hvac cools but operates incorrectly
Bulletin:
IK1900237
Component:
353600 equipment:air conditioner
Summary:
Symptom 3: noidle hvac inoperative
Bulletin:
IK1900239
Component:
353600 equipment:air conditioner
Summary:
Symptom 5: noidle hvac blows warm air
Bulletin:
IK1900245
Component:
356000 equipment adaptive
Summary:
Espar d5 hydronic diagnostic guide
Bulletin:
IK0800250
Component:
110000 electrical system
Summary:
Seat switch operation, testing, diagnostics and replacement
Bulletin:
IK0800264
Component:
110000 electrical system
Summary:
Erratic rear lighting, water pump and back up alarm in combination
Bulletin:
IK1100004
Component:
101000 power train:clutch assembly
Summary:
Clutch linkage rattle
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1100020
Component:
101000 power train:clutch assembly
Summary:
Zf sachs twin xtend clutch; only vehicles with heavy-duty zf sachs twin xtend' clutch
Bulletin:
IK1600104
Component:
117000 digital instrument panel
Summary:
Filler panels interfere with door operation
Bulletin:
IK1600116
Component:
356000 equipment adaptive
Summary:
Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:
IK1600116
Component:
356000 equipment adaptive
Summary:
Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK1500005
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:
IK1500035
Component:
090000 fuel system, other
Summary:
Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900239
Component:
353600 equipment:air conditioner
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:
IK0400057
Component:
125000 exterior lighting:brake lights
Summary:
Brake light operation on hpv, prostar and lonestar
Bulletin:
IK0400057
Component:
120000 exterior lighting
Summary:
Newer brake light operation
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Rear s cam tube / bracket part update
Bulletin:
IK0400146
Component:
060000 engine (pws)
Summary:
N13, maxxforce 11, 13 engine two cylinder air compressor testing
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1600116
Component:
330000 interior lighting
Summary:
Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:
IK1900212
Component:
060000 engine and engine cooling
Summary:
Front blower motor runs breifly at initial power up
Bulletin:
IK1900218
Component:
356000 equipment adaptive
Summary:
Espar airtronic low run time.
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1900237
Component:
353600 equipment:air conditioner
Summary:
Symptom 3: noidle hvac inoperative
Bulletin:
REC15509
Component:
110000 electrical system
Summary:
A jump start or electrical load dump event could result in an overvoltage condition of the cab linear power module (lpm). the overvoltage condition could eventually cause overheating of the lpm circuit board.
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800185
Component:
130000 visibility/wiper (pws)
Summary:
Wipers and aftertreatment lights inop on post 2007 trucks with body controller
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK0900094
Component:
110000 electrical system
Summary:
Horton vmaster ultra (stratis) viscous fan hub diagnostics and troubleshooting guide
Bulletin:
IK1900198
Component:
111000 electrical system:battery
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
2010 and later hvac diagnostic information
Bulletin:
IK1900228
Component:
060000 engine (pws)
Summary:
2010 and newer vehicle air conditioning diagnostics (start here)
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800427
Component:
356000 equipment adaptive
Summary:
Active faults during load shed
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800014
Component:
341000 communications:horn assembly
Summary:
City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
Bulletin:
IK0800056
Component:
117000 digital instrument panel
Summary:
Retrieving fault codes through the cluster doesn?t work
Bulletin:
IK0800196
Component:
110000 electrical system
Summary:
Asterisk in lower right quadrant of dash display
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
IK1600131
Component:
350000 equipment
Summary:
Cab water leak troubleshooting tips; primarily for sleeper cab models and some aspects may also apply to all cabs excluding 5000,9000, paystar, citystar
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1201383
Component:
063000 engine and engine cooling:exhaust system
Summary:
Lonestar air filter service procedure
Bulletin:
IK1900198
Component:
111000 electrical system:battery
Summary:
Maxxpower no idle battery-powered a/c system diagnostic guide; models equipped with feature 16uzl
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information
Bulletin:
IK1900226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning control head diagnostics
Bulletin:
IK1900228
Component:
353600 equipment:air conditioner
Summary:
Air conditioning diagnostics
Bulletin:
IK1900230
Component:
353600 equipment:air conditioner
Summary:
Rear a/c blows warm air
Bulletin:
IK1900231
Component:
353600 equipment:air conditioner
Summary:
Rear a/c control panel inoperative
Bulletin:
IK1900232
Component:
110000 electrical system
Summary:
Sleeper fan and sleeper temp switch inoperative
Bulletin:
IK1900233
Component:
353600 equipment:air conditioner
Summary:
No idle hvac solution parts identification; only with feature 16uzl no idle hvac
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK1200271
Component:
180000 vehicle speed control
Summary:
Remote throttle control options for vehicles with esc?s or body controllers and international engines
Bulletin:
IK1300016
Component:
100000 power train
Summary:
New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
Bulletin:
IK1300029
Component:
102000 power train:manual transmission
Summary:
Roll pins backing out of bell crank; only with manual transmission
Bulletin:
IK0400057
Component:
040000 service brakes, air
Summary:
2007 and newer brake light operation; only equipped with air brakes
Bulletin:
IK0800037
Component:
110000 electrical system
Summary:
Location of 1000 ohm resistor in the hvac wiring
Bulletin:
IK0800043
Component:
111000 electrical system:battery
Summary:
How to add lift gate battery protection; only models equipped with electronic system controller (esc) or body controller (bc).
Bulletin:
IK0800047
Component:
110000 electrical system
Summary:
Remote power module (rpm) troubleshooting
Bulletin:
IK0800119
Component:
020000 suspension
Summary:
Suspension dump; only models with programming feature 595aca (suspension dump).
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0900075
Component:
060000 engine (pws)
Summary:
Horton stratis fan hub diagnostics
Bulletin:
IK0900087
Component:
060000 engine and engine cooling
Summary:
Low temperature radiator diagnostics
Bulletin:
IK1600149
Component:
130000 visibility
Summary:
One piece sunshade mounting bracket becomes loose or comes off the cab; only models built in garland or springfield between june 2010 and february 2012. this does not affect escobedo built vehicles.
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information
Bulletin:
IK1900218
Component:
353600 equipment:air conditioner
Summary:
Espar airtronic low run time; only models with feature code 0016vtv
Bulletin:
REC13514
Component:
353000 equipment:electrical
Summary:
On vehicles with the electronic jaw release system, the airlines at the isolation/vent valve may not be oriented correctly to the valve ports at the time of assembly; only models built 20 february 2008 thru 29 july 2013 with feature code 05
Bulletin:
IK0700019
Component:
063000 engine and engine cooling:exhaust system
Summary:
Water leaking from exhaust pipe joint; only vehicles with horizontal aftertreatment and vertical tailpipe
Bulletin:
IK0800201
Component:
353000 equipment:electrical
Summary:
Disable cummins icon; only models equipped with cummins engine and with icon installed.
Bulletin:
IK0800246
Component:
103000 power train:automatic transmission
Summary:
Manual mode button on the eaton shift console is flashing with no active codes in the tcm. with active code 3655, 3654 or 3656 in the body controller; only models with eaton ultra and auto shift transmissions
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK0900094
Component:
060000 engine and engine cooling
Summary:
Preventative maintenance on horton stratis fan hub anti rotation bracket
Bulletin:
IK1500047
Component:
060000 engine and engine cooling
Summary:
Filterminder air restriction gauge improvement; only models with 0016hkc, filter minder under hood w/switch
Bulletin:
IK0800537
Component:
010000 steering
Summary:
Dm harness inspection; only with steering column feature code 05710
Bulletin:
IK0100016
Component:
160000 structure
Summary:
Complaint of a new chassis with a frame bow; only chassis equipped with "dogbone" style crossmembers
Bulletin:
IK0800139
Component:
060000 engine and engine cooling
Summary:
Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
Bulletin:
IK0800414
Component:
133000 visibility:power window devices and controls
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK1900203
Component:
353600 equipment:air conditioner
Summary:
Troubleshooting & resetting hvac doors; only 2010 and later vehicles with feature code 0016wct.
Bulletin:
IK1900207
Component:
353600 equipment:air conditioner
Summary:
Hvac diagnostic information; only models 2010 and newer
Bulletin:
IK1900208
Component:
060000 engine and engine cooling
Summary:
Parts lists for maxx power and espar anti idle systems; only models with feature code 0016uzl
Bulletin:
IK0300004
Component:
020000 suspension
Summary:
Drive axle and steer axle air suspension ride height settings; only models equipped with feature code 03azd and 03azg, hendrickson maxxpower' front air suspension.
Bulletin:
IK0800366
Component:
133000 visibility:power window devices and controls
Summary:
Power windows randomly stop
Bulletin:
IK0800404
Component:
110000 electrical system
Summary:
Circuit diagram for prostar/lonestar fifth wheel; link to missing diagram.
Bulletin:
IK0900075
Component:
062000 engine and engine cooling:cooling system
Summary:
Horton stratis fan hub diagnostics
Bulletin:
IK1100021
Component:
101000 power train:clutch assembly
Summary:
Hydraulic clutch adjustment for prostar + vehicles; only vehicles with hydraulic clutch
Bulletin:
IK1200634
Component:
355200 equipment:other:owners/service/other manual
Summary:
Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:
AFC12930
Component:
350000 equipment
Summary:
Air control valve (acv) connector with plugs installed backwards in empty connector cavities; only models with maxxforce 11,13 engines. retired
Bulletin:
AFC12946
Component:
060000 engine and engine cooling
Summary:
Ecm recalibration to provide engine overspeed protection (only in a parked state or if the vehicle is not moving). only with maxxforce 13 engine. retired
Bulletin:
IK1900172
Component:
060000 engine and engine cooling
Summary:
Espar heater diagnostic guide; only vehicles with feature code 16uzl, 16vtv (airtronic d2 heater, hydronic d5 heater)
Bulletin:
IK1600166
Component:
350000 equipment
Summary:
Water leaks through cab cowl pass-through connections
Bulletin:
AFC13917
Component:
060000 engine (pws)
Summary:
Certain maxxforce 13 engines may experience increase in engine rpm while idling (only while vehicle is parked or stopped).
Bulletin:
IK0800201
Component:
110000 electrical system
Summary:
Disable cummins icon; only models equipped with cummins engine and with icon installed.
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800468
Component:
353000 equipment:electrical
Summary:
Dash cluster stuck in one mode
Bulletin:
IK1600202
Component:
161000 structure:frame and members
Summary:
Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
Bulletin:
IK1900172
Component:
353000 equipment:electrical
Summary:
Espar heater diagnostic guide; only vehicles with feature code 16uzl, 16vtv (airtronic d2 heater, hydronic d5 heater)
Bulletin:
AFC12928
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
The fuel gauges may operate intermittently, accompanied by audible lamp and/or lcd messages. retired
Bulletin:
AFC13901
Component:
060000 engine (pws)
Summary:
Ecm recalibration to provide engine protection against an increase in engine rpm while vehicle is idling (only in a parked state or if vehicle is not moving); only models equipped with maxxforce 13 engine. retired
Bulletin:
IK0800411
Component:
110000 electrical system
Summary:
Body controller resource center
Bulletin:
IK0800412
Component:
110000 electrical system
Summary:
Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:
IK1900172
Component:
350000 equipment
Summary:
Espar airtronic heater diagnostic guide; only models with feature code 16vtv
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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