2010 NOVA BUS LFS ARTIC Recall

Campaign:
16V068000 on 02/04/2016
Component:
Electrical system:wiring
Manufactured:
08/31/2010 - 04/29/2015
Affected:
229
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs artic transit buses manufactured from september 1, 2010, through april 30, 2015, and equipped with allison transmissions. the main power cable within the energy guiding system (egs) may have been incorrectly routed and, as a result, the cable may disconnect.
Consequence:
If the main power cable disconnects, there will be a loss of power that could disable the vehicle, increasing the risk of a crash.
Correction:
Nova will notify owners, and dealers will inspect the main power cable, re-routing it as necessary, free of charge. the recall began on april 11, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3590.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2010 NOVA BUS LFS ARTIC TSBs (109)

Bulletin:
BS3531ER3
Component:
100000 power train
Summary:
"failure of p-clamps on the transmission cooling pipes may force the pipe to come in contact with starter solenoid terminal. document revised to remove one vehicle from houston."
Bulletin:
LI3732E
Component:
060000 engine (pws)
Summary:
Procedure to follow when replacing a plastic motorize valve by a metal motorize valve. for the driver's compartment defroster valve.
Bulletin:
LI3770E
Component:
060000 engine (pws)
Summary:
No access to suspend #6 lifter. cut hole for access to #6 cylinder exhaust lifter.
Bulletin:
LI3446ER3
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
LI3446ER4
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
BS2030E
Component:
060000 engine and engine cooling
Summary:
Rubber support breaks on the horizontal cac pipe.
Bulletin:
BS3457E
Component:
060000 engine and engine cooling
Summary:
Coolant supply to mk2 radiator might be erratic and create air pocket in radiator
Bulletin:
LI3446ER5
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
BS3531ER2
Component:
100000 power train
Summary:
Failure of p-clamps on the transmission cooling pipes may force the pipe to come in contact with starter solenoid terminal.
Bulletin:
BS3046E
Component:
356000 equipment adaptive
Summary:
The protective sheathing may be damaged and cause error codes on the diagnostic network
Bulletin:
BS3047E
Component:
350000 equipment
Summary:
The protective sheathing may be damaged and cause error codes on the diagnostic network
Bulletin:
BS3853E
Component:
110000 electrical system
Summary:
Installation of a new and improved egs.
Bulletin:
LI3478E
Component:
110000 electrical system
Summary:
This communication is a letter of information concerning a fault that may appear on the actia gauge if an incorrect program version is used.
Bulletin:
li3446er5
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
LI3446ER2
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r2 revision is for: road number and vin has been updated for l860 ttc)
Bulletin:
LI3486E
Component:
021600 suspension:front:wheel bearing
Summary:
Lubrication schedule for the bearing articulation. additional greasing intervals promote extended durability of articulation joint main bearing when exposed to harsh environments. these severe environments may include, but not limited to, d
Bulletin:
LI3499E
Component:
353000 equipment:electrical
Summary:
Hübner articulation with acu iii control unit.the red artic tell tale ligths: 1- for an «error 2 plausibility 2» code generated for no reason, 2- when no code is logged in the acu (ghost code).
Bulletin:
BS3465E
Component:
353000 equipment:electrical
Summary:
Articulation solenoid circuit may cause an error code in acu
Bulletin:
bs3853e
Component:
350000 equipment
Summary:
Installation of a new and improved egs.
Bulletin:
BS3080ER1
Component:
110000 electrical system
Summary:
Cecm could be replace with a mcm module to reduce download time
Bulletin:
LI3402E
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
LI1953E
Component:
015000 steering:hydraulic power assist system
Summary:
Moisture may accumulate in the space under the driver's seat and cause corrosion of the power steering hydraulic fittings and piping.
Bulletin:
Bs3199er2
Component:
356000 equipment adaptive
Summary:
The center hoop support bolt may be loose
Bulletin:
BS3218E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS3853ER1
Component:
354000 equipment:mechanical
Summary:
Installation of a new and improved energy guidance system (egs)
Bulletin:
BS3359E
Component:
060000 engine (pws)
Summary:
Cummins isl10 engine does not have the confi guration to support fault code 2448
Bulletin:
LI1643ER1
Component:
350000 equipment
Summary:
The crystallization of urea creates leaks and venting odors, and dirt may enter the reservoir.
Bulletin:
LI3227E
Component:
350000 equipment
Summary:
New potentiometer available in service
Bulletin:
BS3282ER1
Component:
353600 equipment:air conditioner
Summary:
A/c compressor belts may split down the center.
Bulletin:
LI1643ER1
Component:
356000 equipment adaptive
Summary:
The crystallization of urea creates leaks and venting odors, and dirt may enter the reservoir.
Bulletin:
BS3139E
Component:
035000 service brakes, hydraulic:fluid
Summary:
Possible hydraulic manifold leakage.
Bulletin:
LI3187
Component:
010000 steering
Summary:
The power steering hydraulic lines may be loose in the radiator compartment
Bulletin:
BS3046ER1
Component:
110000 electrical system
Summary:
N22759 protective cable sheathing. the protective sheathing may be damaged and cause error codes on the diagnostic network.
Bulletin:
LI1911ER1
Component:
350000 equipment
Summary:
Zf wheel head suspension. zf introduced an optimized axial roller bearing. replace the axial roller bearing and lower seal ring with an optimized roller bearing.
Bulletin:
LI3753E
Component:
161000 structure:frame and members
Summary:
Vertical beam might crack above front door, second post capping.
Bulletin:
BS3093E
Component:
060000 engine (pws)
Summary:
Hoses and harnesses can be damaged in the energy guidance system
Bulletin:
BS1876ER1
Component:
100000 power train
Summary:
Zf differential thrust washer failure
Bulletin:
BS1994ER2
Component:
046000 service brakes, air:antilock
Summary:
Possible chafing between brake hoses and surrounding components, possibly causing the loss of abs sensor signal.
Bulletin:
BS3054E
Component:
350000 equipment
Summary:
The temperature knob may turn freely, without changing the setting.
Bulletin:
BS3068E
Component:
162300 structure:body:door
Summary:
Emergency door release cable boxes may detach from the baselight.
Bulletin:
LI3061E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Eliminate the overheating of the dosage module by adding an extension to the cooling hose to maintain the supply of cooling liquid to the dosing valve.
Bulletin:
BS2004E
Component:
350000 equipment
Summary:
Air dryer drain hoses detach from the tanks because hoses dry out out and retaining clamps loosen.
Bulletin:
LI2052ER1
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Alternator relay wire may break
Bulletin:
BS2041E
Component:
350000 equipment
Summary:
Bring retarder air supply into compliance with allison technical data
Bulletin:
BS2023E
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Belt guard hinge may crack in the upper part.
Bulletin:
LI2052E
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Alternator relay wire may break
Bulletin:
BS2018E
Component:
092000 fuel system, other:delivery
Summary:
At 4 in. hg vacuum, the fuel sensor restriction closes the fuel supply.
Bulletin:
BS1994ER1
Component:
042600 service brakes, air:supply:hoses, lines/piping, and fittings
Summary:
Possible chaffing between brake hoses and surrounding components, possibly causing the loss of abs sensor signal.
Bulletin:
BS1930E
Component:
353600 equipment:air conditioner
Summary:
Thermo king hvac return air filter. retainers are missing which may allow air to bypass the filter.
Bulletin:
BS1728E
Component:
350000 equipment
Summary:
The isolation valve is absent on the refrigerant return line from the roof unit.
Bulletin:
BS1878ER1
Component:
161000 structure:frame and members
Summary:
Water can infiltrate inside certain damping cylinder connectors, which could cause
Bulletin:
BS1944E
Component:
050000 parking brake
Summary:
Parking brake valve could be reached from an open operator's window.
Bulletin:
BS1994E
Component:
042600 service brakes, air:supply:hoses, lines/piping, and fittings
Summary:
Possible chaffing between brake hoses and surrounding components, possibly causing the loss of abs sensor signal.
Bulletin:
BS1830AR2
Component:
110000 electrical system
Summary:
The cavity plug of two electric connectors (mt-x95m on the engine and ms-x64fd in the engine compartment) may be missing. description: inspect if cavity plugs are missing from the connectors
Bulletin:
LI1841ER3
Component:
121000 exterior lighting:headlights
Summary:
Repair procedure of the front beam box
Bulletin:
BS1800ER1
Component:
220000 seats
Summary:
Seat retainer clips break due to repeated removal of bench for engine access.
Bulletin:
LI1950E
Component:
060000 engine (pws)
Summary:
Recalibration of the ecm (electronic control module) on isl cm2250 engines.
Bulletin:
APS1835AR1
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Def reservoir cap. nova bus is offering an improved cap. this cap offers many advantages, in particular a more robust design.
Bulletin:
APS1835AR2
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Def reservoir cap. nova bus is offering an improved cap. this cap offers many advantages, in particular a more robust design.
Bulletin:
BS1859E
Component:
110000 electrical system
Summary:
Possible loss of communication in j1939 network
Bulletin:
BS1893E
Component:
356000 equipment adaptive
Summary:
Grab handle spool breaking
Bulletin:
BS1920E
Component:
350000 equipment
Summary:
Loosening compressor plate generates a compressor belt misalignment
Bulletin:
BS1928E
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Def reservoir filler cap.the filler cap could break during service
Bulletin:
BS1931E
Component:
350000 equipment
Summary:
Vehicle vibrations may cause the front destination sign to disengage from its brackets.
Bulletin:
BS1691ER1
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Possible water infiltration through the gear box covers, causing a functional deterioration of the ramp
Bulletin:
LI3720E
Component:
350000 equipment
Summary:
Introduction of optimized hub carrier kit for zf avn-132 middle axle on 60' vehicles
Bulletin:
LI3948E
Component:
036000 service brakes, hydraulic:antilock
Summary:
In case of replacing the existing zf abs sensor of av-132, there is an option to refit the abs sensor in accordance with av-132 ii
Bulletin:
BS3735ER2
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Flexible bellows n79197 and n79198 may have an exhaust leak near the rigid exhaust pipe.
Bulletin:
BS3080ER1
Component:
110000 electrical system
Summary:
Cecm could be replace with a mcm module to reduce download time
Bulletin:
BS1818ER1
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Coolant fluid hoses for the def reservoir may come into contact with the engine cradle and the streetside engine support, close to the transmission. in cases of contact, tearing of the hoses could result.
Bulletin:
LI1996ER1
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Modifications to the fuel tank warranty
Bulletin:
LI2068E
Component:
350000 equipment
Summary:
Risk of oil leaks, particularly in hot climates, o-rings on zf axle type av-132
Bulletin:
BS3873E
Component:
060000 engine (pws)
Summary:
Engine compartment may have high temperature issues due to inadequate heat dissipation.
Bulletin:
BS3419E
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
The wiper motor cannot be stopped by the driver.
Bulletin:
LI3402ER2
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
LI3402ER1
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
BS1908E
Component:
060000 engine (pws)
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS1908ER1
Component:
060000 engine (pws)
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
LI1995E
Component:
091100 fuel system, other:storage:tank assembly
Summary:
New warranty conditions for the fuel tank
Bulletin:
LI1996E
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Modifications to the fuel tank warranty
Bulletin:
LI1846E
Component:
060000 engine and engine cooling
Summary:
New procedure for the radiator assembly anchorage levelling to optimize the filling of the coolant and surge tank cap n36242 replaced by n65114
Bulletin:
LI1861E
Component:
060000 engine and engine cooling
Summary:
New procedure for the radiator assembly anchorage levelling to optimize the filling of the coolant and surge tank cap n36242 replace by n65114
Bulletin:
APS3137E
Component:
030000 brakes (pws)
Summary:
Rear axle brake system,irregular vehicle movement at very low speed
Bulletin:
BS3120E
Component:
060000 engine (pws)
Summary:
Seat retainer clips break due to repeated removal of bench for engine access.
Bulletin:
BS3120ER1
Component:
220000 seats
Summary:
Seat retainer clips break due to repeated removal of bench for engine access.
Bulletin:
LI2072E
Component:
040000 service brakes, air
Summary:
Service-relevant changes to the adjuster of the air disc brakes.
Bulletin:
LI3131E
Component:
130000 visibility/wiper (pws)
Summary:
Irregular wiper movement in the intermittent mode.
Bulletin:
LI2116E
Component:
045000 service brakes, air:disc
Summary:
Diagnose a potentiel bendix disk brake thermal overload.
Bulletin:
BS3043ER2
Component:
060000 engine (pws)
Summary:
Possibility of water infiltration in the engine air intake.
Bulletin:
BS1783ER1
Component:
220000 seats
Summary:
Bolts could become loose, which could cause the seat to drop.
Bulletin:
BS1783ER2
Component:
220000 seats
Summary:
Bolts could become loose, which could cause the seat to drop.
Bulletin:
BS1876ER1
Component:
356000 equipment adaptive
Summary:
Zf differential thrust washer failure
Bulletin:
BS2086E
Component:
356000 equipment adaptive
Summary:
Intermittent low air codes caused by 5-volt signal interruption
Bulletin:
BS1946
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Alternator oil drain hose cracking.oil leakeage can occur.
Bulletin:
LI3193
Component:
162800 structure:body:hood
Summary:
The rear engine access door may not close properly
Bulletin:
BS3070
Component:
034200 service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
Summary:
Possible chafing between the brake hoses and surrounding components.
Bulletin:
LI3188
Component:
020000 suspension
Summary:
A new radius rod bolt torque is now in effect.
Bulletin:
LI4113E
Component:
356000 equipment adaptive
Summary:
Procedure and tooling to remove the articulation cylinder pin is inadequate.
Bulletin:
LI3402ER3
Component:
062000 engine and engine cooling:cooling system
Summary:
Low coolant level sensor warning
Bulletin:
LI4059ER1
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
In case of replacing the existing radiator, there is an option to either refit the radiator to the existing frame or replace the complete radiator assembly with frame.
Bulletin:
LI4083E
Component:
350000 equipment
Summary:
N64662 pal hydraulic filter head discontinued and replaced by hydraulic filter head n8905938 and filter n8905939
Bulletin:
LI4167E
Component:
355200 equipment:other:owners/service/other manual
Summary:
New improved stanchion is now available for installation in the articulation section of the vehicle.
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
LI4167ER1
Component:
160000 structure
Summary:
New improved stanchion is now available for installation in the articulation section of the vehicle.
Bulletin:
LI4167ER2
Component:
160000 structure
Summary:
New improved stanchion is now available for installation in the articulation section of the vehicle.
Bulletin:
LI3994ER1
Component:
060000 engine and engine cooling
Summary:
N41269 pal hydraulic filter head discontinued and replaced by hydraulic filter head n8905938 and filter n8905939
Bulletin:
BS4370E
Component:
110000 electrical system
Summary:
Vbea software logic improved to ensure that rear door fan operates according to actual ambient and engine compartment temperatures.
Bulletin:
LI4396E
Component:
060000 engine (pws)
Summary:
An inadequate assembly sequence of the engine cradle may cause cracks in certain cases.
Bulletin:
LI4394E
Component:
350000 equipment
Summary:
A new air dryer inspection procedure will be added to the maintenance and preventive maintenance manual for air dryer system sections,

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