2010 NOVA BUS LFS Recall

Campaign:
16V191000 on 04/04/2016
Component:
Seats
Manufactured:
08/09/2010 - 11/04/2015
Affected:
430
Defect:
Nova bus (nova) is recalling certain model year 2010-2015 nova lfs transit buses manufactured from august 10, 2010, through november 5, 2015. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
Consequence:
If the seat belt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.
Correction:
Nova will notify owners, and dealers will inspect the seats for missing welds. if missing welds are found, the seats will be repaired, free of charge. the recall began on june 8, 2016. owners may contact nova customer service at 1-450-472-6410. nova's recall number for this campaign is cr3632.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2010 NOVA BUS LFS TSBs (110)

Bulletin:
LI3732E
Component:
060000 engine (pws)
Summary:
Procedure to follow when replacing a plastic motorize valve by a metal motorize valve. for the driver's compartment defroster valve.
Bulletin:
LI3770E
Component:
060000 engine (pws)
Summary:
No access to suspend #6 lifter. cut hole for access to #6 cylinder exhaust lifter.
Bulletin:
LI3788E
Component:
060000 engine (pws)
Summary:
Introduction of nord-lock washers to front engine mount bolts with new torque specification for improvised clamping.
Bulletin:
LI3446ER3
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
LI3446ER4
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm.
Bulletin:
BS3270E
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Unable to perform stationary regeneration.
Bulletin:
BS3310ER2
Component:
110000 electrical system
Summary:
Cummins code 1242 for accelerator interlock circuit
Bulletin:
APS3429ER1
Component:
110000 electrical system
Summary:
Terminal lugs of the battery cables may crack due to stress.
Bulletin:
BS2030E
Component:
060000 engine and engine cooling
Summary:
Rubber support breaks on the horizontal cac pipe.
Bulletin:
BS3447ER1
Component:
350000 equipment
Summary:
Hydraulic tank bushing failure after campaign
Bulletin:
BS3457E
Component:
060000 engine and engine cooling
Summary:
Coolant supply to mk2 radiator might be erratic and create air pocket in radiator
Bulletin:
BS3497ER1
Component:
060000 engine and engine cooling
Summary:
Manufacturing tolerances do not always allow optimal starter engagement. starter shim removal is required.
Bulletin:
LI3446ER5
Component:
010000 steering
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
LI3478ER1
Component:
110000 electrical system
Summary:
"incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 1
Bulletin:
LI3788ER1
Component:
060000 engine (pws)
Summary:
"introduction of nord-lock washers to front engine mount bolts with new torque specification for improved clamping. (r1 rephrased the document justification)"
Bulletin:
LI3713
Component:
350000 equipment
Summary:
This letter is to inform that for l559, cr3669e replaces cr3492er3
Bulletin:
LI3714
Component:
350000 equipment
Summary:
This letter is to inform that cr3670e replaces cr3492er3 for l573, l640, l671, l727, l787 and l902.
Bulletin:
BS3735ER1
Component:
063000 engine and engine cooling:exhaust system
Summary:
Flexible bellows n79197 and n79198 may have an exhaust leak near the rigid exhaust pipe.
Bulletin:
BS3667E
Component:
160000 structure
Summary:
This communication is a service bulletin concerning the vertical beam that might crack above front door second post capping.
Bulletin:
LI3478E
Component:
110000 electrical system
Summary:
This communication is a letter of information concerning a fault that may appear on the actia gauge if an incorrect program version is used.
Bulletin:
li3446er5
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r5 updated the torque value in procedure line 1.9)
Bulletin:
li3478er1
Component:
118000 electrical system: software
Summary:
Incompatibility of actia gauge programs a fault may appear on the actia gauge if an incorrect program version is used (r1 modifications: speedo sw 109633v08_00 changed to 109633v08_02 for atuq. for ttc speedo sw 116724v04_35 changed to 11
Bulletin:
li3788er1
Component:
060000 engine (pws)
Summary:
Introduction of nord-lock washers to front engine mount bolts with new torque specification for improved clamping. (r1 rephrased the document justification)
Bulletin:
LI3446ER2
Component:
013200 steering:gear box:shaft pitman
Summary:
Introducing new hardware and installation procedure for pitman arm. (r2 revision is for: road number and vin has been updated for l860 ttc)
Bulletin:
BS3447E
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Hydraulic tank bushing failure after campaign.
Bulletin:
bs3735er1
Component:
063000 engine and engine cooling:exhaust system
Summary:
Flexible bellows n79197 and n79198 may have an exhaust leak near the rigid exhaust pipe.
Bulletin:
BS3148ER1
Component:
060000 engine and engine cooling
Summary:
Ventilate the engine compartment
Bulletin:
BS3359ER1
Component:
118000 electrical system: software
Summary:
Cummins isl10 engine does not have the configuration to support fault code 2448
Bulletin:
BS3310ER1
Component:
060000 engine (pws)
Summary:
Cummins code 1242 for accelerator interlock circuit
Bulletin:
LI3402E
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
APS3146E
Component:
110000 electrical system
Summary:
A new power switch relay design is now available
Bulletin:
BS3372E
Component:
138000 visibility:defroster/defogger system
Summary:
Front defroster unit hose clamp too large for proper installation
Bulletin:
LI1953E
Component:
015000 steering:hydraulic power assist system
Summary:
Moisture may accumulate in the space under the driver's seat and cause corrosion of the power steering hydraulic fittings and piping.
Bulletin:
BS3210ER1
Component:
353000 equipment:electrical
Summary:
New auxiliary heater pump piping configuration
Bulletin:
Bs3240e
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets
Bulletin:
BS3218E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS3223E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS3225E
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant leak near engine thermostat
Bulletin:
BS3359E
Component:
060000 engine (pws)
Summary:
Cummins isl10 engine does not have the confi guration to support fault code 2448
Bulletin:
BS3362E
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets
Bulletin:
BS3369E
Component:
110000 electrical system
Summary:
The starter may damaged the ring gear.
Bulletin:
BS3334E
Component:
356000 equipment adaptive
Summary:
The skinner valve of the interlock may trigger on code in the clever device
Bulletin:
LI1643ER1
Component:
350000 equipment
Summary:
The crystallization of urea creates leaks and venting odors, and dirt may enter the reservoir.
Bulletin:
BS3282E
Component:
350000 equipment
Summary:
A/c compressor belts may split down the center.
Bulletin:
BS3147E
Component:
350000 equipment
Summary:
Aic module records noise error codes.
Bulletin:
BS3239E
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets.
Bulletin:
BS3239ER1
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets. document ''on hold'' waiting for the next revision.
Bulletin:
LI1643ER1
Component:
356000 equipment adaptive
Summary:
The crystallization of urea creates leaks and venting odors, and dirt may enter the reservoir.
Bulletin:
BS3282E
Component:
353600 equipment:air conditioner
Summary:
A/c compressor belts may split down the center.
Bulletin:
BS3147E
Component:
110000 electrical system
Summary:
Aic module records noise error codes.
Bulletin:
BS3239E
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets.
Bulletin:
bs3310er2
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Cummins code 1242 for accelerator interlock circuit
Bulletin:
bs3270e
Component:
350000 equipment
Summary:
Unable to perform stationary regeneration.
Bulletin:
BS3510e
Component:
060000 engine (pws)
Summary:
Sensor supply (tps2) cable replacement. cummins code 1242 for accelerator interlock circuit
Bulletin:
BS3186E
Component:
021000 suspension:front
Summary:
Radius rod bolts may come loose
Bulletin:
LI3187
Component:
010000 steering
Summary:
The power steering hydraulic lines may be loose in the radiator compartment
Bulletin:
BS3047ER1
Component:
110000 electrical system
Summary:
N22759 protective cable sheathing. the protective sheathing may be damaged and cause error codes on the diagnostic network.
Bulletin:
LI1911ER1
Component:
350000 equipment
Summary:
Zf wheel head suspension. zf introduced an optimized axial roller bearing. replace the axial roller bearing and lower seal ring with an optimized roller bearing.
Bulletin:
LI3753E
Component:
161000 structure:frame and members
Summary:
Vertical beam might crack above front door, second post capping.
Bulletin:
BS1876ER1
Component:
100000 power train
Summary:
Zf differential thrust washer failure
Bulletin:
LI3061E
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Eliminate the overheating of the dosage module by adding an extension to the cooling hose to maintain the supply of cooling liquid to the dosing valve.
Bulletin:
BS2036E
Component:
350000 equipment
Summary:
Abnormal delay in retarder application
Bulletin:
BS2036ER1
Component:
350000 equipment
Summary:
Abnormal delay in retarder application
Bulletin:
BS1742ER2
Component:
042600 service brakes, air:supply:hoses, lines/piping, and fittings
Summary:
Possible chaffing between brake hoses and surrounding components, possibly causing the loss of abs sensor signal.
Bulletin:
BS1905ER1
Component:
110000 electrical system
Summary:
Corrosion may create poor electrical conductivity. excessive current passing through the main disconnect switch may lead to the failure of the pdb.
Bulletin:
BS1742ER1
Component:
042600 service brakes, air:supply:hoses, lines/piping, and fittings
Summary:
Possible chaffing between brake hoses and surrounding components, possibly causing the loss of abs sensor signal.
Bulletin:
BS1901E
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Mounting bolts become loose in service,fuel tank mounting bolts
Bulletin:
BS1901ER1
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Cancelling document for mounting bolts become loose in service,fuel tank mounting bolts
Bulletin:
LI1841ER3
Component:
121000 exterior lighting:headlights
Summary:
Repair procedure of the front beam box
Bulletin:
BS1800E
Component:
220000 seats
Summary:
Seat retainer clips break due to repeated removal of bench for engine access.
Bulletin:
BS1800ER1
Component:
220000 seats
Summary:
Seat retainer clips break due to repeated removal of bench for engine access.
Bulletin:
BS1906E
Component:
356000 equipment adaptive
Summary:
A break may occur between the mounting plate and the stanchion.
Bulletin:
LI3948E
Component:
036000 service brakes, hydraulic:antilock
Summary:
In case of replacing the existing zf abs sensor of av-132, there is an option to refit the abs sensor in accordance with av-132 ii
Bulletin:
BS4051E
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost
Bulletin:
BS1818ER1
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Coolant fluid hoses for the def reservoir may come into contact with the engine cradle and the streetside engine support, close to the transmission. in cases of contact, tearing of the hoses could result.
Bulletin:
LI2068E
Component:
350000 equipment
Summary:
Risk of oil leaks, particularly in hot climates, o-rings on zf axle type av-132
Bulletin:
BS4051ER2
Component:
050000 parking brake
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
LI3732ER1
Component:
356000 equipment adaptive
Summary:
Procedure to follow when replacing a plastic motorize valve by a metal motorize valve.
Bulletin:
APS3429E
Component:
111000 electrical system:battery
Summary:
Terminal lugs of the battery cables may crack due to stress.
Bulletin:
BS3239ER2
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant filling of the radiator surge tank might be erratic and create air pockets.
Bulletin:
BS3359ER2
Component:
060000 engine (pws)
Summary:
Cummins isl10 engine does not have the configuration to support fault code 2448.
Bulletin:
BS3419E
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
The wiper motor cannot be stopped by the driver.
Bulletin:
LI3402ER2
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
LI3402ER1
Component:
060000 engine and engine cooling
Summary:
Low coolant level sensor warning
Bulletin:
BS1908E
Component:
060000 engine (pws)
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
BS1908ER1
Component:
060000 engine (pws)
Summary:
The engine air intake hose could rub against the air conditioning compressor components
Bulletin:
LI1995ER1
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Modifications to the fuel tank warranty
Bulletin:
BS1592AR1
Component:
356000 equipment adaptive
Summary:
Rubber support breaks on the horizontal cac pipe.
Bulletin:
BS2030A
Component:
356000 equipment adaptive
Summary:
Rubber support breaks on the horizontal cac pipe.
Bulletin:
LI1846E
Component:
060000 engine and engine cooling
Summary:
New procedure for the radiator assembly anchorage levelling to optimize the filling of the coolant and surge tank cap n36242 replaced by n65114
Bulletin:
APS3277
Component:
060000 engine (pws)
Summary:
Cummins engine code 584. prevent unjustified logging of starter lockout code.
Bulletin:
LI3129E
Component:
353000 equipment:electrical
Summary:
Exterior speaker may stop working.
Bulletin:
LI1995ER2
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Modifications to the fuel tank warranty
Bulletin:
LI2116E
Component:
045000 service brakes, air:disc
Summary:
Diagnose a potentiel bendix disk brake thermal overload.
Bulletin:
BS1783ER1
Component:
220000 seats
Summary:
Bolts could become loose, which could cause the seat to drop.
Bulletin:
BS1783ER2
Component:
220000 seats
Summary:
Bolts could become loose, which could cause the seat to drop.
Bulletin:
BS3192E
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust system flexible joint bellows, isl10 engine: the flexible joint bellows may be deformed
Bulletin:
LI3193
Component:
162800 structure:body:hood
Summary:
The rear engine access door may not close properly
Bulletin:
BS3148
Component:
060000 engine and engine cooling
Summary:
Ventilate the engine compartment
Bulletin:
BS3070
Component:
034200 service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
Summary:
Possible chafing between the brake hoses and surrounding components.
Bulletin:
APS3176
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Alternator in load signal may cause malfunction of io/b v-bea module
Bulletin:
LI3191
Component:
118000 electrical system: software
Summary:
A new procedure is available to reprogram a new io/a or io/b without a laptop
Bulletin:
LI3188
Component:
020000 suspension
Summary:
A new radius rod bolt torque is now in effect.
Bulletin:
BS4051ER3
Component:
030000 brakes (pws)
Summary:
Interlock brake is activated when the b-bus network is disconnected or lost.
Bulletin:
LI3402ER3
Component:
062000 engine and engine cooling:cooling system
Summary:
Low coolant level sensor warning
Bulletin:
LI4059ER1
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
In case of replacing the existing radiator, there is an option to either refit the radiator to the existing frame or replace the complete radiator assembly with frame.
Bulletin:
LI4083E
Component:
350000 equipment
Summary:
N64662 pal hydraulic filter head discontinued and replaced by hydraulic filter head n8905938 and filter n8905939
Bulletin:
SERVICE INSTRUCT
Component:
355200 equipment:other:owners/service/other manual
Summary:
Supplier service bulletin sent to customers regarding potential brake caliper issue.
Bulletin:
LI3994ER1
Component:
060000 engine and engine cooling
Summary:
N41269 pal hydraulic filter head discontinued and replaced by hydraulic filter head n8905938 and filter n8905939
Bulletin:
LI4396E
Component:
060000 engine (pws)
Summary:
An inadequate assembly sequence of the engine cradle may cause cracks in certain cases.

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