2010 NEW FLYER XDE35 Recalls (4)
- Campaign:
- 11V431000 on 08/21/2011
- Component:
- Engine and engine cooling
- Manufactured:
- 09/28/2010 - 06/19/2011
- Affected:
- 78
- Defect:
- New flyer is recalling certain model year 2010 heavy duty transit buses, models d35lfr, d40lfr, d60lfr, de40lfr, de60lfr, xd35, xde35, and xde40, manufactured from september 30, 2010, through june 3, 2011, equipped with a cummins isb, isl, isc, or isx diesel engine. the v-band clamp assembly, part numbers q187684, q187685, and q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (doc)/diesel particulate filter (dpf) include a t-bolt which can fracture and fail when subjected to stress or load. a fracture or failure of the t-bolt may cause the clamp to loosen and the inlet or outlet sections attached to the doc/dpf housing to disconnect.
- Consequence:
- If the inlet or outlet sections disconnect, hot exhaust gases can vent prior to exiting the tailpipe, creating the risk of combustion and a fire. if both clamps fail, there is a risk in some applications that the doc/dpf housing may detach completely, creating a road hazard.
- Correction:
- New flyer is working with cummins to identify and notify owners of the recall campaign. repairs will be performed by authorized cummins dealers free of charge. the safety recall began on september 1, 2011. owners may contact cummins at 1-812-377-5000 or new flyer customer services at 1-204-934-4876.
- Notes:
- Cummins recall campaign number is c1154.new flyer's recall campaign number is r11-019.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 12V002000 on 01/04/2012
- Component:
- Electrical system: instrument panel
- Manufactured:
- 12/31/2010 - 12/30/2011
- Affected:
- 490
- Defect:
- New flyer is recalling certain model years 2009-2012 xde40, model years 2010-2011 models xd35 and xde35, model year 2010 xd40, and model year 2011 xn40 transit buses, manufactured from january 2010, through december 2011, and equipped with a parker-hannifin (vansco) instrument panel. the programming of the instrument panel is such that if multiple error messages are received by the instrument panel from the vehicle powertrain, the 'check engine' and/or 'stop engine' indicator lamps on the dash may not illuminate and the engine may enter a safety or shutdown mode of operation.
- Consequence:
- Engine shutdown would result in loss of vehicle propulsion or vehicle stall, either of which increases the risk of a crash.
- Correction:
- New flyer will reprogram the instrument panel free of charge. the safety recall began on january 9, 2012. new flyer will upload a corrected software version free of charge. owners may contact new flyer at 1-204-934-4876.
- Notes:
- New flyer's recall campaign number is r11-026. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
- Campaign:
- 12V518000 on 10/25/2012
- Component:
- Parking brake
- Affected:
- 1,041
- Defect:
- New flyer is recalling certain model year 2010-2012 transit buses, models c40lf, c40lfr, d35lfr, d40lfr, d60lfr, xd35, xd40, xde35, xde40, and xn40. air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.
- Consequence:
- If the brakes drag, they may overheat, possibly resulting in a fire.
- Correction:
- New flyer will notify the owners and the affected brake chambers will be replaced, free of charge. the recall began on november 13, 2012. owners may contact new flyer at 1-204-224-6706 for more information.
- Notes:
- New flyer's campaign recall number is r12-031. owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 16V038000 on 01/25/2016
- Component:
- Seats
- Manufactured:
- 12/31/2009 - 12/30/2014
- Affected:
- 4,848
- Defect:
- New flyer industries, ltd. (new flyer) is recalling certain model year 2015 new flyer md30, 2012 c35lfr, 2010-2011 d35lfr, nabi 35lfw, 2011 d40lfr, 2010-2012 d60lfr and nabi 31lfw, 2010 c40lf, de35lf, d40lf, de40lfa, de60lfa, ge35lfr and ge40lf, 2009 de60lf and ge40lfr, 2010-2013 c40lfr, de60lfr, nabi 416 and nabi 60brt, 2010-2015 xd35, xde40, nabi 40lfw and 42brt, 2011-2015 xd40 and xn40, 2013-2015 xd60, xde60 and xn35, 2010-2014 xde35, 2013 xe40, 2012-2015 xn60, equipped with certain recaro ergo-m commercial bus driver seats. the affected seats have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
- Consequence:
- If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
- Correction:
- New flyer will notify owners instructing them to inspect their seats for missing welds. recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. the recall began on february 4, 2016. owners may contact new flyer customer service at 1-204-224-6706, or recaro customer service at 1-800-873-2276. new flyer's number for this recall is r16-001.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
2010 NEW FLYER XDE35 TSBs (14)
- Bulletin:
- ITS5909
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- New flyer: 2010 epa or newer engines and mini-hybrid cooling system buses with isolated pipe clamps may experience radiator corrosion. *ta
- Bulletin:
- SMB168
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Service manula bulletin provides revised oem information on the exhaust, after treatment system and def tank.
- Bulletin:
- ITS5536
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Technical instruction to replace exhaust flex connector.
- Bulletin:
- ITS5088
- Component:
- 110000 electrical system
- Summary:
- Technical instruction to replace existing 24 volt scr valve with 12 volt scr valve.
- Bulletin:
- ITS5362
- Component:
- 070000 fuel system, gasoline
- Summary:
- Technical instruction to replace surge tank steel fittings with brass fittings.
- Bulletin:
- ITS6602
- Component:
- 072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
- Summary:
- This maintenance instruction describes how to remove and replace fuel fitting
- Bulletin:
- PMB048
- Component:
- 060000 engine and engine cooling
- Summary:
- This parts manual bulletin provides information on the part numbers of the engine lift brackets
- Bulletin:
- SMB173
- Component:
- 070000 fuel system, gasoline
- Summary:
- This bulletin provides pm inspection requirements for the k-menber on the fuel tank support structure
- Bulletin:
- SMB176
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. this bulletin only applies to vehicles with new fl
- Bulletin:
- SMB177
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new inspection and replacement requirements for the coolant hoses located above the sds enclosure on specifically equipped buses.
- Bulletin:
- PMB049
- Component:
- 350000 equipment
- Summary:
- This parts manual bulletin provides new part number information for the moveable arm kit for the kongsberg brake and accelerator assembly on specifically equipped vehicles.
- Bulletin:
- SMB178
- Component:
- 350000 equipment
- Summary:
- This service manual bulletin provides new oem (kongsberg) pm inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- Bulletin:
- SERVICE INSTRUCT
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Supplier service bulletin sent to customers regarding potential brake caliper issue.
- Bulletin:
- SMB170
- Component:
- 070000 fuel system, gasoline
- Summary:
- This service manual bulletin provides a correction for the information regarding the replacement of the def tank suction filter.
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