2010 KENWORTH T800 Recalls (9)

Campaign:
09V348000 on 09/02/2009
Component:
Engine and engine cooling:engine:diesel
Manufactured:
03/19/2007 - 07/06/2009
Affected:
135
Defect:
Paccar is recalling model year 2008-2010 kenworth t300, t270, and t370, model year 2009-2010 t800 and peterbilt model year 2008-2010 335, 340, and 367 vehicles built on cummins' diesel engine. the vehicles may be designed with a hard wired, dash-mounted switch that enables the vehicle operator to inhibit aftertreatment diesel particulate filter regeneration in environments where the operator believes it may be unsafe for elevated exhaust temperatures. due to an issue with the logic in the ecm software in these engines, the switch may not function correctly, leading the operator to believe that the switch is in "inhibit" mode when it is not.
Consequence:
This condition will permit hot exhaust gases to exit the vehicle tailpipe, increasing the risk of melting or burning of nearby surfaces, or a fire.
Correction:
Paccar is working with cummins to repair the engines free of charge please see 09e-046. the safety recall began on october 1, 2009. owners may contact cummins at 1-800-diesels (1-800-343-7357).
Notes:
Kenworth recall no. 09kw9 & peterbilt recall no. 909-d.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V415000 on 10/26/2009
Component:
Power train:axle assembly
Manufactured:
11/11/2008 - 09/29/2009
Affected:
914
Defect:
Kenworth is recalling model year 2009 through 2010 t2000, t800, t660 and w900 trucks manufactured between november 12, 2008 and september 30, 2009. the axle u-bolts attaching the axle to the suspension leaf spring on certain ag400l rear suspensions may have received insufficient fastener torque during the installation process. the insufficient torque may allow the axle u-bolt to become loose, which may cause vibration in the rear suspension.
Consequence:
If multiple fasteners were to become loose, the rear axle may shift relative to the rear suspension leaf spring, which can result in loss of control and a crash.
Correction:
Dealers will inspect the axle u-bolts for visible defects, including bent and/or smashed threads and re-torque the axle u-bolts to factory specifications. the recall began on november 4, 2009. owners may contact kenworth at 425-828-5440.
Notes:
Kenworth recall no. 09kwa.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V490000 on 12/22/2009
Component:
Steering
Manufactured:
06/30/2009 - 10/22/2009
Affected:
3,078
Defect:
Kenworth is recalling model year 2010 t2000, t800, t660 and w900s trucks manufactured between july 1 and october 23, 2009. the fasteners attaching the steering gear to the front drive bracket may have received insufficient torque during the installation process resulting in less than required clamp load.
Consequence:
The insufficient clamp load may allow the fastener(s) to become loose and fall away from the vehicle resulting in road debris. if multiple fasteners were to become loose, the vehicle steering may wander, which could result in a crash.
Correction:
Dealers will inspect and re-torque the steering gear mounting bolts free of charge. the safety recall is expected to begin during january 2010. owners may contact kenworth at 1-425-828-5440.
Notes:
Kenworth recall no. 09kwb.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V185000 on 05/03/2010
Component:
Suspension:rear:axle:spindle
Manufactured:
07/29/2009 - 09/17/2009
Affected:
21
Defect:
Kenworth is recalling certain model year 2010 t2000, t660, t800 and w900 vehicles manufactured between july 30, 2009 and september 18, 2009. the rear axle outer end hub may have not been primed with oil properly during the rear axle installation process. potential lack of oil may cause the outer end bearing to heat up and/or seize, possibly resulting in the overheating of the wheel end.
Consequence:
A wheel end fire may occur, increasing the risk of a crash.
Correction:
Dealers will replace the bearings, seals and will add oil to the outer end hub as well as inspect races and axle housing for damage and replacing as necessary free of charge. the safety recall began on may 24, 2010. owners may contact kenworth at 425-828-5440.
Notes:
Kenworth recall no. 10kwb.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V308000 on 07/01/2010
Component:
Steering:column
Manufactured:
05/13/2007 - 04/19/2009
Affected:
9,697
Defect:
Paccar is recalling certain model year 2008-2010 trucks equipped with trw steering shafts. the circumferential weld around the steering shaft tube that welds the splined tube to the non-splined tube may be mislocated. mislocation of the circumferential weld may allow the splined tube and non-splined tube to rotate relative to one another during a low speed, high torque turn, possibly resulting in a separation of the two tubes.
Consequence:
A separation of the splined and non-splined tubes would cause a loss of steering control and increase the risk of a vehicle crash.
Correction:
Dealers will inspect the steering shaft using a weld placement gauge provided by trw. any steering shaft found to have been welded improperly will be replaced free of charge. the safety recall began on july 30, 2010. owners may contact kenworth at 425-828-5440 and peterbilt at 940-591-4196.
Notes:
Kenworth's recall campaign number is 10kw-f & peterbilt recall no. 0610-d. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V535000 on 11/01/2010
Component:
Service brakes, air:disc:caliper
Manufactured:
12/21/2008 - 08/01/2010
Affected:
417
Defect:
Paccar is recalling certain model year kenworth t660, t700, t800 and w900 vehicles manufactured from december 22, 2008, through august 2, 2010, and equipped with ag400l air disc brakes. the air disc brake caliper could be installed on the wrong side of the drive axle potentially causing interference with the suspension bracket and the rear suspension as the outermost brake pads wear and the floating caliper moves inboard.
Consequence:
As this interference gets larger, this could eventually lead to reduced braking performance, increasing the risk of a crash.
Correction:
Dealers will verify the correct orientation of the brake caliper and perform the necessary repair free of charge. the safety recall began on november 24, 2010. owners may contact kenworth at 425-828-5440.
Notes:
Kenworth safety recall no. 10kwh.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V127000 on 02/24/2011
Component:
Fuel system, other:storage:tank assembly
Manufactured:
02/18/2007 - 02/22/2011
Affected:
4,664
Defect:
Paccar is recalling certain model year 2008-2012 kenworth t2000, t660, t700, t800, and w900, as well as model year 2009-2012 peterbilt 365, 367, 384, 386, 387, 388, 389, and 587 trucks equipped with paccar mx engines. the oil module centrifugal spinner filter cap in the paccar mx engine may become loose, possibly allowing the cap to come off and engine oil to partially discharge from the oil module onto exhaust components.
Consequence:
The discharge of engine oil onto exhaust components which are hot, such as when the engine is under significant load, may cause a fire.
Correction:
Dealers will re-torque the oil module filter cap and install a secondary retention device on the secondary centrifugal spinner filter cap. this service will be performed free of charge. the safety recall is expected to begin during march 2011. owners may contact kenworth at 1-425-828-5440 and peterbilt at 1-940-591-4196.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
13V573000 on 11/20/2013
Component:
Service brakes
Manufactured:
03/21/2006 - 03/21/2006
Affected:
18
Defect:
Paccar is recalling certain model year 2007-2014 kenworth t800 and w900 trucks manufactured march 22, 2006, through july 15, 2013 and equipped with primaax tridem rear suspensions and a pusher and/or tag axle. the affected trucks have brake chambers that take longer to apply or release the brakes than the required time limit. thus, these vehicles fail to conform to the requirements of federal motor vehicle safety standard (fmvss) no. 121, "air brake systems."
Consequence:
Brakes that take longer to apply may lengthen the distance needed to stop the truck, increasing the risk of a crash.
Correction:
Paccar will notify owners, and dealers will modify the air brake system, free of charge. the recall began on january 15, 2014. owners may contact paccar at 1-425-468-7400. kenworth's recall number is 13kwl.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V309000 on 05/25/2015
Component:
Engine and engine cooling:engine
Manufactured:
08/30/2009 - 04/19/2015
Affected:
4,823
Defect:
Paccar incorporated (paccar) is recalling certain model year 2010-2016 kenworth t440, t800, and w900 trucks manufactured august 31, 2009, to april 20, 2015, and 2008-2015 peterbilt 320, 337, 348, 365, 382, and 384 trucks manufactured july 27, 2007, to april 28, 2015, and equipped with certain cummins westport isl g engines. excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
Consequence:
If engine oil comes into contact with a hot surface, there is an increased risk of a fire.
Correction:
Cummins will notify owners on behalf of paccar, and cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ecm) with software that can adjust the engine output under misfire conditions to limit crankcase pressures. these repairs will be performed free of charge. the recall began on june 12, 2015. owners may contact kenworth customer service at 1-425-828-5000, peterbilt customer service at 1-940-591-4000 or cummins inc. at 1-800-343-7357. paccar's number for this recall is 15kwh and 515-g.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2010 KENWORTH T800 TSBs (52)

Bulletin:
TIB-02-108
Component:
220000 seats
Summary:
Kenworth truck: bench seat campaign. a single occupant sensor was installed in two person bench seats. depending upon where a passenger(s) sits, the sensor may indicate there are no passengers or it will indicate there are two passengers
Bulletin:
TIB-99-018
Component:
355100 equipment:other:labels
Summary:
Kenworth service campaign: see document search button for owner letter. door label (gawr, gvwr) replacement campaign. the gross axle and gross vehicle weight ratings (gawr and gvwr respectively) listed on the door certification label, may
Bulletin:
TIB-43-017
Component:
063000 engine and engine cooling:exhaust system
Summary:
Kenworth (paccar): campaign to inspect for missing exhaust gaskets. chassis listed may have been manufactured without an upper exhaust pipe gasket. equipped with paccar mx engines only. *pe
Bulletin:
TIB-E012
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Kenworth truck: paccar mx engine boost pressure sensor wire chafing. chassis were built with wires for the boost pressure sensor that do not meet quality standards with regard to chafing, rubbing or resistance to wear. rubbing and chafin
Bulletin:
43-020
Component:
061000 engine and engine cooling:engine
Summary:
Paccar: the chassis needs to have production parts installed and pre-production parts removed. *rm
Bulletin:
TIB-E-032
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Paccar service campaign: see document search button for owner letter. some kenworth vehicles are missing an emissions compliance label. *rm
Bulletin:
SB-43-018
Component:
063000 engine and engine cooling:exhaust system
Summary:
Paccar: the chassis need pre-production parts removed and retrofitted with production parts. *rm
Bulletin:
TIB-43-019
Component:
063000 engine and engine cooling:exhaust system
Summary:
Paccar: the chassis need pre-production parts removed and retrofitted with production parts. *rm
Bulletin:
TIB-02-113
Component:
220000 seats
Summary:
Paccar inc: fire truck seat height specification change. *rm
Bulletin:
TIB-03-042
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Paccar: the fuel sensors might not have a sealant plug which could lead to water intrusion, corrossion, and false readings. *rm
Bulletin:
TIB-16-033
Component:
021243 suspension:front:springs:leaf spring assembly:shackle
Summary:
Paccar: shackle links may have been manufactured incorrectly and have premature cracking and/or a possible broken shackle link. failure of one or both shackle links may result in the vehicle pulling to one side. *rm
Bulletin:
TIB-34-038
Component:
114000 electrical system:wiring
Summary:
Paccar: the secondary fog lamps will not respond to the in cab switch. *rm
Bulletin:
TIB-42-043
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Paccar: information on fan hub bearings inspection and warranty extension due to a higher than normal failure rate. *rm
Bulletin:
TIB-42-48
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Paccar: information on premature fan clutch lining wear. *rm
Bulletin:
TIB-E-020
Component:
060000 engine and engine cooling
Summary:
Paccar: a coolant sieve must be removed at the first engine oil change. *rm
Bulletin:
TIB-E-009
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar: a software update is causing the check engine light to come on. *rm
Bulletin:
TIB-E011
Component:
063000 engine and engine cooling:exhaust system
Summary:
Paccar: engineering standards have changed and there are now engines with heat treated bolts. *rm
Bulletin:
TIB-E-017
Component:
117000 digital instrument panel
Summary:
Paccar: there are product improvements to the temperature sensors. *rm
Bulletin:
TIB-E-018
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar: current oil modules on the engines have product improvements. *rm
Bulletin:
TIB-E-019
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar: software updates have resulted in check engine lights coming on. *rm
Bulletin:
TIB-26-019
Component:
101000 power train:clutch assembly
Summary:
Paccar: the transmission and clutch moutning bolts are defective and may crack. there may be noise, vibration, or difficulty shifting. *rm
Bulletin:
TIB-E-029
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar: there may be false torque readings and a potential for loosening and/or leaks of the doser supply line swivel nut. this is due to it not being lubricate prior to assembly. *rm
Bulletin:
TIB-E-014
Component:
073000 fuel system, gasoline:fuel injection system
Summary:
Paccar: fuel injection line replacement information. *rm
Bulletin:
TIB-E-016
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Paccar: the turbocharger support bracket has been updated. *rm
Bulletin:
TIB-03-041
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth service campaign: see document search button for owner letter. the odometer may inaccurately record mileage. the fog lamp circuit may not work with the inside switch. some chassis have inaccurate chassis weight on the door label. *
Bulletin:
TIB-E-023
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Paccar service campaign: see document search button for owner letter. there have been updates to the engine software. *rm
Bulletin:
TIB-E-027027
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
Paccar: fuel line routing procedure. *rm
Bulletin:
TIB-E-033
Component:
062000 engine and engine cooling:cooling system
Summary:
Paccar service campaign: see document search button for owner letter. there may have been improper torque to the engine coolant filter which could lead to leaking and engine overheating. *rm
Bulletin:
TIB-13-32
Component:
040000 service brakes, air
Summary:
Paccar: vehicles were built with missing rear axle camshaft braces. *rm
Bulletin:
TIB-44-19
Component:
092300 fuel system, other:fuel filter
Summary:
Paccar: water may seep between the wire insulation and potting of the fuel sensor. there may be an erratic false warning of water in fuel. *rm
Bulletin:
TIB-E037
Component:
015100 steering:hydraulic power assist:pump
Summary:
Kenworth: power steering pump spool valve does not meet quality standards. there may be a lack of steering assist or hard steering at idle. *rm
Bulletin:
TIB-E039
Component:
061000 engine and engine cooling:engine
Summary:
Paccar: software update information. *rm
Bulletin:
TIB-E-047
Component:
355100 equipment:other:labels
Summary:
Kenworth truck: on certain trucks, the correct emissions compliance label for the paccar mx engine is mission on the identified chassis. *pe
Bulletin:
TIB-E-045
Component:
118000 electrical system: software
Summary:
Kenworth: for certain trucks, the engine control unit (ecu), identified as pmci in engine rapido, and aftertreatment control unit will benefit from software updates. *pe
Bulletin:
TIB-42-49
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Kenworth: certain model trucks will have an incomplete deaeration when radiator is drained and then refilled due to an improper coolant line routing. *pe
Bulletin:
TIB-43-23
Component:
063000 engine and engine cooling:exhaust system
Summary:
Kenworth: information regarding rear nox sensor repairs should include system updates for chassis operating in conditions which result in moisture related sensor failures with improved moisture protection exhaust design for rear nox sens
Bulletin:
TIB-45-042
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth: information pertaining to updating the engine on certain trucks for new productive engines. emissions label with required clarification. *pe
Bulletin:
TIB-43-024
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth: information in bulletin pertaining to possible engine derate by which the def filters are clogged and/or contaminated def is identified. *pe
Bulletin:
TIB-43-22
Component:
063000 engine and engine cooling:exhaust system
Summary:
Kenworth: see document search button for owner letter. bulletin refers to the dual exhaust rear nox sensor moisture protection campaign. to divert moisture from the rear (scr outlet) nox sensor there is a new design for exhaust element.
Bulletin:
TIB-E-046
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
Kenworth: see document search button for owner letter. the original style oil filter cap system is being replaced by an improved oil filter cap lock system. *pe
Bulletin:
TIB-34-041
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth: information for aftertreatment, pmci or related issues, caused by corrosion for water in fuel (wif) sensor, at engine harness j175 connector. *pe
Bulletin:
TIB-E-050
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth: engine control unit (ecu), identified as pmci in engine rapido, should have a protective shield for software updates and the hc doser fitting installed for after aftertreatment control unit. *pe
Bulletin:
TIB-43-027
Component:
061000 engine and engine cooling:engine
Summary:
Kenworth: see document search button for owner letter. on certain trucks, on the chassis, certified clean idle decals were mistakenly installed and need to be removed. *pe
Bulletin:
TIB-E-056
Component:
060000 engine (pws)
Summary:
Kenworth (paccar): engine software update required for installation of hc doser shields and/or egr cleaning for chassis. *pe
Bulletin:
TIB-E-053
Component:
072200 fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Summary:
Kenworth: see document search button for owner letter. line fatigue failure may be due to excessive vibrations of high pressure fuel lines and diesel fuel leak and malfunction indicator lamp. *pe
Bulletin:
TIB-44-024
Component:
030000 brakes (pws)
Summary:
Kenworth: regarding update information for engine brake and throttle pedal position return range, which was too narrow to engage and engine brake was not engaging. *pe
Bulletin:
TIB-E-055
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Kenworth: oil collection at cac intake pipe is caused by an imbalance in turbocharger pressures. models t660, t800, t700, and w900. *pe
Bulletin:
TIB-E061
Component:
118000 electrical system: software
Summary:
Kenworth: see document search button for owner letter. specific product improvement elements are described in bulletin for chassis benefiting from engine software updates. models 2010-2012 t660, t700, t800, w900. *pe
Bulletin:
TIB-26-023
Component:
060000 engine (pws)
Summary:
Kenworth: see document search button for owner letter. transmission does not automatically upshift when high idle speed of engine is exceeded due to lack of proper calibration of transmission for-engine. models 2010-2012 t660, t700 and t
Bulletin:
E065
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Mx rc5-rc14 software update campaign. software updates are said to benefit the engines in rc5 and rc14 kenworth engines. paccar/kenworth. *kb
Bulletin:
TIB-02-135
Component:
162800 structure:body:hood
Summary:
Kenworth: procedural information provided regarding the replacement of hood where there are damaged hood pockets. model t800. *pe
Bulletin:
TIB-13-040
Component:
023000 suspension:multiple axle
Summary:
Kenworth: some trucks failed to meet company standards for air volume lift axle and the company will increase air volume for worthwhile improvement to exceed government fmvss 121. model t800, w900. *pe see document search butt

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