2010 IC BUS RE Recalls (10)

Campaign:
09V293000 on 07/27/2009
Component:
Other:school bus stop arm assembly
Manufactured:
02/29/2008 - 01/31/2009
Affected:
2,390
Defect:
Navistar is recalling 3,449 ic school buses manufactured between march 1, 2008 and february 1, 2009, equipped with specialty manufacturing, inc. (smi) 000290 led light kits. a change to the wire used in the led light kits may reduce the effective life of the lights used on the stop arms. the lights may stop functioning without warning.
Consequence:
Should the led lights stop functioning, visibility of a stopped bus would be decreased, possibly endangering a child or pedestrian to injury by passing vehicles.
Correction:
Navistar will notify owners and the buses will be repaired free of charge. repairs will be performed by smi. the safety recall began on september 19, 2009. owners may contact smi warranty service at 1-800-951-7867 or navistar toll-free at 1-800-448-7825.
Notes:
Navistar's recall campaign no. 09505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V292000 on 07/27/2009
Component:
Equipment:air conditioner
Manufactured:
01/31/2008 - 07/08/2009
Affected:
630
Defect:
Navistar is recalling 630 model year 2009 and 2010 ic school and commercial buses manufactured between february 1, 2008 and july 6, 2009, equipped with trans/air air conditioning systems. each trans/air system comes with an electrical kit and ec pc board which if improperly installed could overheat.
Consequence:
Overheating of the pc board could result in a fire.
Correction:
Navistar will notify owners and the vehicles will be repaired free of charge. repairs will be performed by trans/air. the safety recall is expected to begin on or about september 11, 2009. owners may contact trans/air warrant and service department at 1-800-673-2448 or navistar toll-free at 1-800-448-7825.
Notes:
Navistar's recall campaign no. 09504.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V054000 on 02/22/2010
Component:
Exterior lighting:headlights
Manufactured:
05/31/2009 - 08/18/2009
Affected:
250
Defect:
Navistar is recalling certain ic model year 2010 fe and re school buses manufactured from june 1 through august 19, 2009. the wires in the headlight electrical harness may have been installed in the incorrect connector cavities resulting in degraded low beam headlight intensity. the vehicle's low beam headlights do not meet the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
The low beam headlight's intensity is decreased increasing the risk of a crash.
Correction:
Navistar will notify owners and dealers inspect the headlight electrical harness connector wiring and repair if necessary free of charge. the safety recall began on march 12, 2010. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10504.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V056000 on 02/22/2010
Component:
Exterior lighting:headlights
Manufactured:
05/31/2009 - 08/18/2009
Affected:
49
Defect:
Navistar is recalling certain ic model year 2010 fe and re transit buses manufactured from june 1 through august 19, 2009. the wires in the headlight electrical harness may have been installed in the incorrect connector cavities resulting in degraded low beam headlight intensity. the vehicle's low beam headlights do not meet the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
The low beam headlight's intensity is decreased increasing the risk of a crash.
Correction:
Navistar will notify owners and dealers inspect the headlight electrical harness connector wiring and repair if necessary free of charge. the safety recall began on march 5, 2010. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10504.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V256000 on 06/13/2010
Component:
Equipment adaptive
Manufactured:
12/09/2007 - 01/11/2010
Affected:
1,492
Defect:
Navistar is recalling certain model year 2009 through 2011 ic ce, fe, re, and be model school buses manufactured from december 10, 2007 through january 12, 2010 and fitted with ricon public use lifts. the restraint belt on these lifts was designed to prevent the lift from moving, unless the tongue of the belt is fully engaged and latched in the buckle. ricon has discovered, however, that it is possible for the operator to insert the belt tongue into the buckle without fully engaging the latching mechanism. in this case, the restraint belt would appear to be latched, and the operator could run the lift. if the restraint belt tongue is not fully engaged into the restraint belt buckle, and latched, the lift may operate with an occupant on the platform.
Consequence:
The user of the lift could be injured should the lift move without the restraint belt properly buckled.
Correction:
Navistar is working with ricon and ricon will be performing the remedy for this campaign. please see ricon's defect report 09e-060. ricon will provide customers with a warning decal and a dvd-based training aid. the safety recall began on july 1, 2010. owners may contact ricon at 1-818-267-3000 or navistar at 1-800-448-7825.
Notes:
Navistar's recall campaign number is 10509.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V257000 on 06/13/2010
Component:
Equipment adaptive
Manufactured:
12/09/2007 - 01/11/2010
Affected:
20
Defect:
Navistar is recalling certain model year 2009 through 2011 ic ce, fe, re, and be model non school buses manufactured from december 10, 2007 through january 12, 2010 and fitted with ricon public use lifts. the restraint belt on these lifts was designed to prevent the lift from moving, unless the tongue of the belt is fully engaged and latched in the buckle. ricon has discovered, however, that it is possible for the operator to insert the belt tongue into the buckle without fully engaging the latching mechanism. in this case, the restraint belt would appear to be latched, and the operator could run the lift. if the restraint belt tongue is not fully engaged into the restraint belt buckle, and latched, the lift may operate with an occupant on the platform.
Consequence:
The user of the lift could be injured should the lift move without the restraint belt properly buckled.
Correction:
Navistar is working with ricon and ricon will be performing the remedy for this campaign. please see ricon's defect report 09e-060. ricon will provide customers with a warning decal and a dvd-based training aid. the safety recall began on july 1, 2010. owners may contact ricon at 1-818-267-3000 or navistar at 1-800-448-7825.
Notes:
Navistar's campaign number is 10509.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
14V692000 on 11/02/2014
Component:
Equipment adaptive
Manufactured:
01/31/2006 - 11/17/2013
Affected:
4,784
Defect:
Navistar, inc. (navistar) is recalling certain model year 2013-2015 ic ae, 2007-2015 ic be, ce, 2007-2011 ic fe, and 2007-2014 ic re school buses equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts manufactured by ricon corporation after january 1, 2006. the platform side plate of the affected wheelchair lifts may crack.
Consequence:
If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. when the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.
Correction:
Navistar will notify owners to take buses to a ricon dealer or service center who will install supplemental platform support bumpers. any platform that has already started cracking will be replaced, free of charge. the recall began on january 29, 2015. owners may contact navistar customer service at 1-331-332-1590 or ricon customer service at 1-800-322-2884. navistar's number for this recall is 14518.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
14V691000 on 11/02/2014
Component:
Equipment adaptive
Manufactured:
09/18/2007 - 11/28/2011
Affected:
68
Defect:
Navistar, inc.(navistar) is recalling certain model year 2007-2015 ic ce transit buses manufactured january 23,2006, to may 12, 2014, 2008, and 2011 ic fe transit buses manufactured october 5, 2006, to september 28, 2009, and 2009-2010, and 2013 ic re transit buses manufactured september 19, 2007, to november 29, 2011, equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts manufactured by ricon corporation after january 1, 2006. the platform side plate of the affected wheelchair lifts may crack.
Consequence:
If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. when the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.
Correction:
Navistar will notify owners to take buses to a ricon dealer or service center who will install supplemental platform support bumpers. any platform that has already started cracking will be replaced, free of charge. the interim notices were mailed on december 29, 2014. the recall began on january 29, 2015. owners may contact navistar customer service at 1-331-332-1590 or ricon customer service at 1-800-322-2884. navistar's number for this recall is 14517.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V868000 on 12/21/2015
Component:
Equipment adaptive
Manufactured:
01/31/2006 - 11/17/2013
Affected:
4,784
Defect:
Navistar, inc. is recalling certain model year 2007-2015 ic be and ce school buses, 2013-2015 ic ae school buses, 2007-2011 ic fe school buses, and 2007-2014 ic re school buses equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts by ricon. the affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.
Consequence:
If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. this failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.
Correction:
Navistar will notify the purchasers of the lifts, and dealers will inspect the link arms for damage or for displaced bearings. the platform will be inspected for cracks. any damaged parts will be replaced, free of charge. the recall began on february 19, 2016. owners may contact navistar customer service at 1-800-448-7825. note: these buses and wheelchair lifts were subject to a similar recall in 2014. all vehicles that received that recall remedy are still affected by this recall as well.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V870000 on 12/22/2015
Component:
Equipment adaptive
Manufactured:
09/18/2007 - 11/28/2011
Affected:
68
Defect:
Navistar, inc. is recalling certain model year 2007-2015 ic ce transit buses, 2008-2011 ic fe transit buses and 2009-2013 ic re transit buses equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts by ricon. the affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.
Consequence:
If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. this failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.
Correction:
Navistar will notify the purchasers of the lifts, and dealers will inspect the link arms for damage or for displaced bearings. the platform will be inspected for cracks. any damaged parts will be replaced, free of charge. the recall began on february 19, 2016. owners may contact navistar customer service at 1-800-448-7825. note: these buses and wheelchair lifts were subject to a similar recall in 2014. all vehicles that received that recall remedy are still affected by this recall as well.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2010 IC BUS RE TSBs (71)

Bulletin:
IK-2200087
Component:
162300 structure:body:door
Summary:
International: bus entrance door adjustment procedures. the following procedures outline the entrance door bracket, control bar, actuator rod, electric door controller, and air door cylinder and valve adjustments. no model years listed.
Bulletin:
FG-G-10914
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ic corp. service campaign: see document search button for owner letter. there is a service to reduce engine egr cooler failures and vehicle down time. *rm
Bulletin:
IK-1200496
Component:
110000 electrical system
Summary:
Iknow: the aps sensors have been released for use with pre-2010 emissions international engines. this applies to all maxxforce equipped engines, 2007 to 2010 model year maxxforce 5, 7 dt, 9 and 10 engines, vehicles to include, but not limi
Bulletin:
IK1400033
Component:
100000 power train
Summary:
Torque change for 5/8 inch rear axle shaft flange mounting stud with cone locks and flat washer type hardware.
Bulletin:
IK1500051
Component:
Fuel/propulsion system (pws)
Summary:
Only vehicles equipped with davco fuel pro 382; technical manual installation diagnostics and service
Bulletin:
IK2200132
Component:
150000 seat belts
Summary:
Driver and passenger seat belts
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1201259
Component:
060000 engine (pws)
Summary:
Maxxforce 7 fuel dilution diagnostics
Bulletin:
121602
Component:
150000 seat belts
Summary:
Change in seat belt manufacturer - inspection and replacements
Bulletin:
IK2200088
Component:
353600 equipment:air conditioner
Summary:
Factory installed air conditioning, ec4.0 system
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK1900218
Component:
356000 equipment adaptive
Summary:
Espar airtronic low run time.
Bulletin:
IK0700079
Component:
060000 engine and engine cooling
Summary:
Scr vehicles setting 3363-16 (fc1713) due to crossed def tank coolant lines or inverted defthv
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK2200016
Component:
110000 electrical system
Summary:
Post trip inspection system will not disarm or does not operate correctly; excludes child reminder system or child check mate.
Bulletin:
IK0600020
Component:
020000 suspension
Summary:
Determine wheel speed or driveline vibration using a smart phone and free vibsensor application
Bulletin:
IK0700096
Component:
355200 equipment:other:owners/service/other manual
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information
Bulletin:
IK0700100
Component:
060000 engine (pws)
Summary:
2010 maxxforce 7 engine dpf cracking
Bulletin:
IK0800092
Component:
355200 equipment:other:owners/service/other manual
Summary:
First check to make when troubleshooting any body controller or esc issue
Bulletin:
IK0800284
Component:
350000 equipment
Summary:
Ambient air temperature (aat) sensor faults/location/diagnostics
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
How to get a helios capture
Bulletin:
IK0800482
Component:
111000 electrical system:battery
Summary:
Battery testing, diagnostics, and maintenance information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK1900203
Component:
353000 equipment:electrical
Summary:
Troubleshooting & resetting hvac doors; only vehicles with feature codes 0016wct and 0016wcs
Bulletin:
IK2500127
Component:
355200 equipment:other:owners/service/other manual
Summary:
Using vehicle health report faults
Bulletin:
IK2700065
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ez-tech download center
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2900029
Component:
353000 equipment:electrical
Summary:
Diagnostic interface cable reference guide
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK1201398
Component:
060000 engine (pws)
Summary:
Bus with isb frequent regeneration; only models with cummins isb engine
Bulletin:
IK2200070
Component:
160000 structure
Summary:
Bus body tie down, floor sill repair
Bulletin:
IK2200137
Component:
162320 structure:body:door/window:emergency exit
Summary:
Bus passenger window troubleshooting; only buses built after 4/17/17
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2200087
Component:
162300 structure:body:door
Summary:
Bus entrance door adjustment procedures; only models built prior to 9/15/2011
Bulletin:
IK2200116
Component:
162300 structure:body:door
Summary:
Bus door adjustment procedure for electric and air; only models built 9/15/11 or later
Bulletin:
IK2200139
Component:
151000 seat belts:front
Summary:
Driver?s seat belt tongue button; only with seat belt part numbers 4091405c1 thru 4091408c1
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0400155
Component:
030000 brakes (pws)
Summary:
Ic bus service brake switch inspection
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK1200357
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Horton 2 speed drive master fan clutch missing or loose magnets; only with maxxforce dt, 9 and 10 engines and feature 12tht horton drive master 2 speed fan clutch
Bulletin:
IK0900088
Component:
060000 engine and engine cooling
Summary:
Re model ic bus surge tank de-aeration hose installation
Bulletin:
IK1200992
Component:
060000 engine (pws)
Summary:
Hydraulic reservoir fluid sight tube
Bulletin:
REC13512
Component:
220000 seats
Summary:
The lower outside corners of the passenger seat back may not have sufficient padding to conform to all requirements of fmvss 222 or cmvss 222; only school bus models equipped with ic bus passenger seats.
Bulletin:
TSI-131219
Component:
080000 fuel system, diesel
Summary:
Fuel cooler valve (fcv) screen removal to reduce high fuel temperature; only vehicles built prior to 01 september 2011 with epa 2010 maxxforce 7 engines
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK0900088
Component:
070000 fuel system, gasoline
Summary:
Surge tank de-aeration hose installation; only models with 2010 epa maxxforce dt engine
Bulletin:
IK1200634
Component:
355200 equipment:other:owners/service/other manual
Summary:
Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:
IK0900077
Component:
060000 engine and engine cooling
Summary:
Fuel fired engine coolant heaters may require the fuel system to be primed prior to use.
Bulletin:
IK2200123
Component:
060000 engine and engine cooling
Summary:
Hydraulic hose and alternator area maintenance
Bulletin:
REC12523
Component:
060000 engine and engine cooling
Summary:
The engine high pressure oil line may develop a leak or possibly rupture.
Bulletin:
REC12525
Component:
060000 engine and engine cooling
Summary:
The engine high pressure oil line may develop a leak or possibly rupture.
Bulletin:
REC13511
Component:
220000 seats
Summary:
The occupant of the adjacent seat located to the rear of the flip seat could suffer a pinch point injury to their toes and/or foot as a result of this condition.
Bulletin:
IK1200168
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Hydraulic cooling fan diagnostics
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1201360
Component:
060000 engine (pws)
Summary:
Cylinder performance analyzer (cpa) resource center
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2200143
Component:
350000 equipment
Summary:
Diagnosis and repair of intermittent operation of the child checkmate reset button.

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