2009 FORD F-650 SD Recalls (3)

Campaign:
08V428000 on 08/24/2008
Component:
Engine and engine cooling:engine:diesel
Manufactured:
01/29/2007 - 06/12/2008
Affected:
2,811
Defect:
Ford is recalling 2,811 my 2008-2009 f-650 and f-750 trucks equipped with c7 or c9 caterpillar diesel engines. the fuel pump outlet check plug may be cracked which could cause fuel to spray and leak.
Consequence:
Fuel leakage, in the presence of an ignition source, could result in a fire.
Correction:
Ford is working with caterpillar (please see 08e042). caterpillar will replace the fuel pump plug free of charge. owners may contact caterpillar at 1-800-447-4986, or ford at 1-800-343-5338 (fleet owners) or 1-866-906-9811 (motor home owners).
Notes:
Ford recall no. 08v02.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
09V476000 on 12/14/2009
Component:
Exterior lighting
Manufactured:
05/07/2009 - 06/03/2009
Affected:
42
Defect:
Ford is recalling model years 2009 f-650 and f-750 trucks. the chassis wire harness may have been assembled without a connector seal if this seal is missing, the connector terminals may corrode affecting the proper illumination of the vehicle's rear brake lamps, tail lamps, turn signal lamps or trailer lamps (if equipped.) also, the function of the anti-lock brake system may be affected.
Consequence:
Inoperative lamps may increase the risk of a crash.
Correction:
Dealers will inspect the connector and repair the main and rear chassis wire harness if necessary. a missing seal will be replaced and electrical grease applied to prevent future corrosion. the safety recall began on december 16, 2009. owners may contact ford at 1-866-436-7332 or through the internet at www.fordowner.com.
Notes:
Ford's campaign number is 09s11.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
10V398000 on 09/09/2010
Component:
Engine and engine cooling
Manufactured:
10/10/2006 - 01/12/2009
Affected:
3,469
Defect:
Ford is recalling certain model year 2008-2009 f-650 and f-750 trucks equipped with caterpillar c7 engine. the #5 and #6 fuel lines may crack at the fastening point to the common fuel rail and cause a fuel leak.
Consequence:
A fuel leak, in the presence of an ignition source, can result in a vehicle fire.
Correction:
Ford is working with caterpillar to notify owners and repairs will be performed by authorized caterpillar dealers free of charge. the safety recall began on september 8, 2010. owners may contact caterpillar toll-free at 1-800-447-4986 or ford at 1-866-436-7332.
Notes:
Ford safety recall no. 10v01.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2009 FORD F-650 SD TSBs (20)

Bulletin:
TSB-08-24-11
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Ford: vehicles equipped with caterpillar engine may exhibit chaffing of the lower radiator hose on the frame bolts. *pe
Bulletin:
TSB-08-25-11
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary:
Ford: vehicles equipped with meritor wabco hydraulic full power brake system exhibit brake warning light and/or the abs light on. *pe
Bulletin:
SB-21066
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford trucks: on some trucks equipped with a 6.4l diesel engine, with less than 5000 miles, may exhibit diagnostic trouble codes p0404 and/or p1335. this may be due to weld slag/debris, from turbo up-pipe manufacturing process, being stuck
Bulletin:
SB-21434
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: supply/return lines installation at high pressure pump-revised washer for trucks equipped with 6.4l engines. when installing supply or return lines at high pressure pump on diesel engines, do not use the bonded style washer (w302870)
Bulletin:
SIS-21841
Component:
118000 electrical system: software
Summary:
Comm-trans lund: some 2009-2011 models may have the air bag inicator flashing with a stored trouble code. this is a software problem. *rm
Bulletin:
AS-21769
Component:
046000 service brakes, air:antilock
Summary:
Ford: if there is an intermittent lack of power, surge, or hesitation while driving the brakes will override acceleration. *rm
Bulletin:
AS-21532
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: there may be a loss of power, engine surge/ hesitation while driving. the pcm could be getting signals from the brakes and accelerator at the same time causing the brakes override to activate. *rm
Bulletin:
CSP-11B23
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford service campaign: see document search button for owner letter. there are multiple problems with the vehicle. possibliy including: malfunction light on, runs rough, reduced power, excessive smoke from the exhaust, fuel smell from the cr
Bulletin:
12-3-15
Component:
103000 power train:automatic transmission
Summary:
Ford: some 2009- 2011 e-series, f-super duty-f-53 motorhome and f-59 stripped chassis vehicles equipped with a torqshift transmission may exhibit mil with dtcs p0751, p0730 and/or p2700. *js
Bulletin:
ASI-22277
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: some trucks may exhibit a situation with diesel engine such as engine knocking, low power, exhaust smoke, long or no crank start and runs rough. *pe
Bulletin:
TSB-12-6-8
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: some trucks, equipped with 6.4l diesel engine will lack power with diagnostic trouble codes (dtcs) p246c and p2463 with a malfunction indicator lamp. *pe
Bulletin:
TSB-13-6-7
Component:
350000 equipment
Summary:
Ford: when turning, there is a popping or clunking noise that is heard or felt, under floor pan, in some vehicles and more noticeable when weather is cold. model 2008-2012 f-super duty. *pe
Bulletin:
ASI-44202
Component:
030000 service brakes, hydraulic
Summary:
Ford: the generic electronic module (gem) has a diagnostic trouble code (dtc) that is invalid for hydraulic brakes when pulling codes or after configuring new gem due to hydromax no longer uses c1268 (hydromax motor relay #1 circuit failur
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
Bulletin:
ASI-44664
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ford: there are exhaust leaks, caused by warped exhaust manifold, experience by diesel engine. model 2008-10 f super duty. *pe
Bulletin:
ASI-44716
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: due to restrictions from cooling system contamination, diesel engine oil coolers primarily are being replaced because of other components in cooling system. model 2008-10 f-super duty. *pe
Bulletin:
44997
Component:
353600 equipment:air conditioner
Summary:
Ford 2009-2013 f650,f750: service information regarding diagnostic trouble codes: u041:68 and u0401:82 in the heating ventilation and air conditioning module. *lj
Bulletin:
ASI-49219
Component:
350000 equipment
Summary:
Ford: after rocker pedestal replacement, some diesel trucks are experiencing knocking engine, rough runs, hard start, crank no start because of improper pedestal height causing to hang open the intake or exhaust valves. model 2008-10 f su
Bulletin:
ASI-45219
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: diesel engine runs rough, engine knocking, hard start, crank but no start due to height of improper pedestal that causes exhaust or intake valves be hung open. model 2008-10 f super duty. *pe
Bulletin:
SSM 46345
Component:
350000 equipment
Summary:
Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. a knuckle seal shield kit is now

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