2009 CHAMPION CHALLENGER Recalls (11)

Campaign:
09V369000 on 09/28/2009
Component:
Interior lighting
Manufactured:
12/31/2002 - 08/29/2009
Affected:
69
Defect:
Champion bus is recalling certain model year 2003 through 2010 transit buses manufactured between january 2003 and august 2009 equipped with luminator horizon led side destination signs. the connector board can corrode due to an accumulation of moisture under the connector.
Consequence:
A short could occur, possibly causing smoke and fire.
Correction:
Champion bus will notify owners and luminator will repair the buses free of charge. please see luminator's defect report 09e-054. the safety recall began on december 11, 2009. owners may contact luminator at 1-972-516-3033 or champion bus at 1-800-331-5761.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V426000 on 11/01/2009
Component:
Equipment:air conditioner
Manufactured:
04/30/2009 - 09/29/2009
Affected:
6
Defect:
Champion bus is recalling certain model year 2009 and 2010 transit buses equipped with carrier k410 rooftop condensers. inadequate overcurrent protection of one or more of the fans in the k410 condenser may cause overheating of the fan's wires.
Consequence:
Overheating of the condenser unit wires could result in a fire causing property damage, personal injury or death.
Correction:
Champion bus will notify owners to contact an authorized carrier dealer to obtain the remedy free of charge. please also see carrier's defect report 09e-055. the safety recall began on november 30, 2009. owners may contact carrier at 1-800-673-2431 or champion bus at 1-810-724-6474.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V127000 on 03/30/2010
Component:
Equipment:air conditioner
Manufactured:
08/31/2006 - 08/30/2009
Affected:
191
Defect:
Champion bus has notified nhtsa of a defect in certain model year 2006-2010 buses equipped with trans/air air conditioning systems installed between may 2006 and june 2009. each trans/air system comes with an electrical kit which contains a relay board and ec pc board which if improperly installed could overheat.
Consequence:
An electrical failure in the relay board, can cause overheating and pose a serious fire hazard.
Correction:
Trans air will notify the owners and the buses will be repaired free of charge. please also see trans/air defect report 09e-042. the safety recall began on may 19, 2010. owners may contact trans/air warranty and service department at 1-800-673- 2446.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V131000 on 04/01/2010
Component:
Equipment adaptive
Manufactured:
09/29/2007 - 02/27/2010
Affected:
223
Defect:
Champion bus has notified nhtsa about a defect in certain model year 2008-2010 buses manufactured between september 2007 and february 2010, equipped with certain ricon s series and k series l-model wheelchair lifts, due to a problem in the software that controls the lift's "up" function. if the "up" switch is released before the floor level limit switch is activated, the lift may continue its upward travel for approximately 1 second before stopping. the continued upward travel may overrun the floor level cut off point.
Consequence:
When the platform overruns the vehicle floor level and stops at an angle from 15-20 degrees, it is possible for a person in a wheelchair to tip over and for someone standing on the platform to fall, possibly resulting in injuries.
Correction:
Champion bus will notify owners and the repairs will be performed by authorized ricon dealers please see ricon's defect report 09e-061. ricon will provide owners with a bulletin outlining proper wheelchair lift operation and will ship owners a dvd-based training aid to promote proper lift operation. the safety recall is expected to begin during may 2010. owners may contact ricon customer service at 800- 322-2884, emailing at www.dmata@wabtec.com.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V129000 on 04/01/2010
Component:
Equipment adaptive
Manufactured:
10/31/2007 - 02/27/2010
Affected:
300
Defect:
Champion bus has notified nhtsa of a defect in certain model year 2007-2010 buses fitted with ricon public use lifts. the restraint belt on these lifts was designed to prevent the lift from moving, unless the tongue of the belt is fully engaged and latched in the buckle. ricon has discovered, however, that it is possible for the operator to insert the belt tongue into the buckle without fully engaging the latching mechanism. in this case, the restraint belt would appear to be latched, and the operator could run the lift. if the restraint belt tongue is not fully engaged into the restraint belt buckle, and latched, the lift may operate with an occupant on the platform.
Consequence:
The user of the lift could be injured should the lift move without the restraint belt properly buckled.
Correction:
Champion bus is working with ricon and ricon will be handling the remedy for this campaign. please see ricon's defect report 09e-060. ricon will provide customers with a warning decal and a dvd-based training aid. the safety recall began on may 5, 2010. owners may contact ricon customer service at 800-322-2884, emailing at www.dmata@wabtec.com.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V141000 on 03/02/2011
Component:
Equipment:air conditioner
Manufactured:
05/31/2007 - 02/27/2011
Affected:
974
Defect:
Champion bus is recalling certain vehicles equipped with carrier genv em-1 evaporator units. due to time, temperature, and/or vibration, the fuse may loosen in the fuse holder resulting in high resistance and arcing.
Consequence:
If sufficient arcing occurs, the fuse holder may melt, and may be accompanied by flame, smoke and potential fire.
Correction:
Champion bus will notify owners and provide information on how to obtain the retrofit kit from carrier along with repair instructions. this service will be performed free of charge. the safety recall began on march 8, 2011. owner may contact carrier at 1-800-793-4741 or champion bus at 1-810-724-6474.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V275000 on 06/17/2012
Component:
Equipment adaptive
Manufactured:
02/13/2007 - 10/28/2009
Affected:
892
Defect:
Champion bus is recalling certain model year 2008 through 2011 transit buses equipped with braun century-2 and/or vista-2 wheelchair lifts. over time and with frequent use, the roll stop latches on the outer barrier may become bent or misaligned.
Consequence:
A wheelchair occupant may defeat or ride over the insufficiently latched roll stop. if this occurs when the lift platform is in an elevated position, the wheelchair's occupant could fall and sustain injury.
Correction:
Champion bus will notify owners, and the repairs will be performed by authorized braun dealers free of charge. the safety recall began on august 17, 2012. owners may contact champion bus at 1-810-724-6474.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V593000 on 12/17/2012
Component:
Equipment
Manufactured:
09/29/2006 - 11/15/2012
Affected:
73
Defect:
Champion bus is recalling certain model year 2006, and certain model year 2008-2013 buses, models: american crusader, challenger, crusader, and defender; manufactured september 30, 2006, through november 16, 2012. the buses are equipped with a ricon manufactured wheelchair lift which has an optional armored pendant cable. the cable may have been installed such that it doesn't clear the wheelchair lift and without a protective cover, or a misinstalled protective cover.
Consequence:
The cable may contact the power lug at the base of the wheel chair lift causing a short circuit that could result in a fire.
Correction:
Champion bus is working with ricon to notify owners. ricon will provide a supplemental cover kit with instructions, free of charge. owners may contact champion bus at 1-819-724-6474 or ricon at 1-818-267-3000.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
13V422000 on 09/23/2013
Component:
Equipment:electrical
Manufactured:
07/31/2009 - 05/18/2011
Affected:
598
Defect:
Champion bus is recalling certain model year 2010 american crusader, american coach, cts-fe, cts-re, and ic low floor buses; and 2009-2010 challenger and crusader buses; and 2009-2011 defender and ez trans buses; and 2010-2011 ic high floor buses. the buses are manufactured from august 1, 2009, through may 19, 2011, and equipped with a&m systems door headers containing model 3230 circuit boards. voltage spikes may damage electrical components and electrical circuits, causing the circuit board to develop high resistance.
Consequence:
High resistance may cause the board to overheat, increasing the risk of a fire.
Correction:
Champion bus will notify owners, and dealers will inspect the door header and replace any defective circuit board, free of charge. the recall began on october 22, 2013. owners may contact champion at 1-810-724-6474.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
14V742000 on 11/18/2014
Component:
Equipment adaptive
Manufactured:
12/31/2005 - 07/30/2014
Affected:
1,229
Defect:
Champion bus, inc. (champion bus) is recalling certain model year 2006-2014 american coach, american crusader, challenger, corporal, crusader, cts-fe, cts-re, defender, hcac, hc american, platinum shuttle, and stacked rail transit buses manufactured january 1, 2006, to july 31, 2014, equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts manufactured by ricon corporation. the platform side plate of the affected wheelchair lifts may crack.
Consequence:
If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. when the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.
Correction:
Champion bus will notify owners to take buses to a ricon dealer or service center who will install supplemental platform support bumpers. any platform that has already started cracking will be replaced, free of charge. the recall began in november 2014. owners may contact champion bus customer service at 1-810-724-6474. owners may contact ricon customer service at 1-800-322-2884.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
15V757000 on 11/15/2015
Component:
Equipment adaptive
Manufactured:
12/31/2005 - 08/24/2015
Affected:
1,338
Defect:
Champion bus, inc. (champion) is recalling certain model year 2006-2015 challenger, defender, crusader, american, american coach, american crusader, corporal, cts-fe, cts-re, hc american, platinum shuttle, and stacked rail transit buses manufactured january 1, 2006, to august 25, 2015, equipped with certain model s2005, s2010, s5005, s5010, s5505, and s5510 wheelchair lifts. the affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.
Consequence:
If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. this failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.
Correction:
Champion will notify owners, and ricon will inspect the link arms for damage or for displaced bearings. the platform will be inspected for cracks. any damaged parts will be replaced, free of charge. the recall began on december 21, 2015. owners may contact champion customer service at 1-810-724-1753 extension 415, or ricon customer service at 1-800-322-2884. champion's number for this recall is 15e-068. note: these buses and wheelchair lifts were subject to a similar recall in 2014. all vehicles that received that recall remedy are still affected by this recall as well.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

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