2008 INTERNATIONAL LONESTAR Recalls (3)
- Campaign:
- 08V618000 on 11/25/2008
- Component:
- Service brakes, air:supply:hoses, lines/piping, and fittings
- Manufactured:
- 05/31/2006 - 10/14/2008
- Affected:
- 14,048
- Defect:
- Navistar is recalling 14,048 my 2008-2010 lonestar and prostar trucks. the service brake air line that runs from the tractor protection valve to the fast brake module may separate from the fast brake module resulting in loss of trailer service brakes.
- Consequence:
- Loss of trailer service brakes may cause a crash resulting in possible property damage, personal injury, or death.
- Correction:
- Dealers will replace the fast brake modules and the air lines running to the module will be rerouted to eliminate line tension caused by cab to frame relative motion. the recall began on march 20, 2009. owners may contact navistar at 1-800-448-7825.
- Notes:
- Navistar recall no. 08510.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 13V439000 on 10/16/2013
- Component:
- Trailer hitches:fifth wheel assembly
- Manufactured:
- 02/19/2008 - 07/28/2013
- Affected:
- 16,107
- Defect:
- Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
- Consequence:
- Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
- Correction:
- Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
- Campaign:
- 13V439000 on 10/16/2013
- Component:
- Equipment
- Manufactured:
- 02/19/2008 - 07/28/2013
- Affected:
- 16,107
- Defect:
- Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
- Consequence:
- Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
- Correction:
- Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
- Notes:
- Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
2008 INTERNATIONAL LONESTAR TSBs (122)
- Bulletin:
- TB-IK-0800172
- Component:
- 110000 electrical system
- Summary:
- International truck: written procedure is to simplify and clarify the operation of improving cab circuit grounds. symptoms are: cluster lockup; trailer abs light; switch pack light flash; gauges dropping out; all this can cause unusual el
- Bulletin:
- IK-0800194
- Component:
- 110000 electrical system
- Summary:
- International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe
- Bulletin:
- IK-1600114
- Component:
- 131000 visibility:windshield
- Summary:
- International: fixed vent window 016hkr replacement and rebonding instructions. unwanted air, noise, or water intrustion. model years not listed. *pe
- Bulletin:
- IK-1200431
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models. this can be mistaken for a ground connector. do not bolt this sensor to ground. should remain strapped to harness. *pe
- Bulletin:
- REC G-10511
- Component:
- 013000 steering:gear box (other than rack and pinion)
- Summary:
- Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont
- Bulletin:
- IK-1900136
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Navistar int'l: developed in response to reports of intermittent or inoperable front blower motors on prostar and lonestar models built 12/10/07-12/04/09. provides general troubleshoooting procedure for the hvac blower circuit that can be
- Bulletin:
- IK-0400057
- Component:
- 040000 service brakes, air
- Summary:
- Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm updated 10/15/12. *pe updated 11/6/2013 *js
- Bulletin:
- SB-IK-0800293-2
- Component:
- 110000 electrical system
- Summary:
- Navistar: troubleshooting for intermittent or no front blower operation. *rm
- Bulletin:
- IK-1900168
- Component:
- 211000 trailer hitches:fifth wheel assembly
- Summary:
- Navistar: information is being provided regarding the failure of the switch for the 5th (fifth) wheel jaw unlock. models prostar and lonestar. no model years listed. *pe updated 5/9/12 *js
- Bulletin:
- AFC-11929
- Component:
- 060000 engine and engine cooling
- Summary:
- Navistar: hvac front inside module drain repair. *kb
- Bulletin:
- AFC-12902
- Component:
- 060000 engine and engine cooling
- Summary:
- Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
- Bulletin:
- IK-0800334
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb
- Bulletin:
- IK-1900144
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Hvac system compressor and discharge hose failure diagnostics and repair procedures. navistar. *kb
- Bulletin:
- IK-0500045
- Component:
- 011000 steering:wheel and handle bar
- Summary:
- International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li
- Bulletin:
- IK0900075
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js updated 12/16/13. *pe
- Bulletin:
- IK-0800415
- Component:
- 126000 exterior lighting:turn signal
- Summary:
- International: the turn signal lamps and hazards fails to illuminate and/or work properly. model 2007 and newer hpv, prostar, lonestar. *pe
- Bulletin:
- AFC-12943
- Component:
- 060000 engine (pws)
- Summary:
- Navistar: some vehicles may experience incorrect sealing on the air cleaner intake pipes. the air induction system may need to be replaced. models include lonestar built with cummins isx15 engines. no model years were provided. *js
- Bulletin:
- IK-0800427
- Component:
- 110000 electrical system
- Summary:
- International: there are code faults, caused by load shedding, loaded in other modules and unit goes into load shed and fails to have power in switches. model prostar, lonestar. no years listed. *pe
- Bulletin:
- IK-0900094
- Component:
- 062200 engine and engine cooling:cooling system:fan
- Summary:
- Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket (arb) to engine. model prostar, workstar, lonestar. no years listed. *pe updated 6/27/2014 *js updated 11/7/14. *pe
- Bulletin:
- IK0400125
- Component:
- 030000 brakes (pws)
- Summary:
- Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
- Bulletin:
- IK0800172
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
- Bulletin:
- IK-1201253
- Component:
- 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Summary:
- Ik1201253 - exhaust manifold service procedures
- Bulletin:
- IK-1201314
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Performing relative compression test and misfire test with cpa tool
- Bulletin:
- IK-1201326
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1201326 - service parts damaged new turbocharger oil supply tube
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK0800475
- Component:
- 110000 electrical system
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK0400057
- Component:
- 040000 service brakes, air
- Summary:
- New brake light operation; prostar and lonestar with air brakes
- Bulletin:
- IK0400057
- Component:
- 030000 brakes (pws)
- Summary:
- Newer brake light operation
- Bulletin:
- IK0800130
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air pressure gauges and a/c pressure transducer troubleshooting
- Bulletin:
- IK1900172
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Espar heater diagnostic guide
- Bulletin:
- IK1600202
- Component:
- 060000 engine (pws)
- Summary:
- Cowl tray seal; only built prior to 11/11/2013
- Bulletin:
- IK1600207
- Component:
- 160000 structure
- Summary:
- Wind noise at upper side door
- Bulletin:
- IK0800441
- Component:
- 118500 electrical system: integrated trailer brake control
- Summary:
- Adding an electronic trailer brake controller
- Bulletin:
- IK0800427
- Component:
- 356000 equipment adaptive
- Summary:
- Active faults during load shed
- Bulletin:
- IK1600207
- Component:
- 162300 structure:body:door
- Summary:
- Wind noise at upper side door
- Bulletin:
- IK0800414
- Component:
- 110000 electrical system
- Summary:
- Windows stop randomly or are inoperative, power door locks are inoperative
- Bulletin:
- IK0800460
- Component:
- 114000 electrical system:wiring
- Summary:
- Build to vin wiring harnesses
- Bulletin:
- IK0300008
- Component:
- 060000 engine (pws)
- Summary:
- Vibration troubleshooting
- Bulletin:
- IK1100004
- Component:
- 101000 power train:clutch assembly
- Summary:
- Clutch linkage rattle
- Bulletin:
- IK1100005
- Component:
- 101000 power train:clutch assembly
- Summary:
- Eaton clutch information
- Bulletin:
- IK1600104
- Component:
- 117000 digital instrument panel
- Summary:
- Filler panels interfere with door operation
- Bulletin:
- IK1600116
- Component:
- 356000 equipment adaptive
- Summary:
- Mirror / map light / visor led lighting up when cb mic is keyed
- Bulletin:
- IK0800092
- Component:
- 251000 electronic stability control:automatic (asc)
- Summary:
- The first check to make when troubleshooting any body controller or esc issue
- Bulletin:
- IK1500005
- Component:
- 092100 fuel system, other:delivery:fuel pump
- Summary:
- Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
- Bulletin:
- IK1500035
- Component:
- 090000 fuel system, other
- Summary:
- Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
- Bulletin:
- IK0400057
- Component:
- 125000 exterior lighting:brake lights
- Summary:
- Brake light operation on hpv, prostar and lonestar
- Bulletin:
- IK0400057
- Component:
- 120000 exterior lighting
- Summary:
- Newer brake light operation
- Bulletin:
- IK0400146
- Component:
- 060000 engine (pws)
- Summary:
- N13, maxxforce 11, 13 engine two cylinder air compressor testing
- Bulletin:
- IK0700032
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Dpf snap accel test - quick test to all vehicles with dpfs
- Bulletin:
- IK1100005
- Component:
- 101000 power train:clutch assembly
- Summary:
- Eaton clutch information
- Bulletin:
- IK1600116
- Component:
- 330000 interior lighting
- Summary:
- Mirror / map light / visor led lighting up when cb mic is keyed
- Bulletin:
- IK1900212
- Component:
- 060000 engine and engine cooling
- Summary:
- Front blower motor runs breifly at initial power up
- Bulletin:
- IK1900218
- Component:
- 356000 equipment adaptive
- Summary:
- Espar airtronic low run time.
- Bulletin:
- IK0800080
- Component:
- 110000 electrical system
- Summary:
- 1939 data link troubleshooting
- Bulletin:
- IK0800185
- Component:
- 130000 visibility/wiper (pws)
- Summary:
- Wipers and aftertreatment lights inop on post 2007 trucks with body controller
- Bulletin:
- IK0800485
- Component:
- 356000 equipment adaptive
- Summary:
- Cluster issues
- Bulletin:
- IK1900077
- Component:
- 356000 equipment adaptive
- Summary:
- Air solenoid issues on trucks built after 1-1-2007
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800427
- Component:
- 356000 equipment adaptive
- Summary:
- Active faults during load shed
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800014
- Component:
- 341000 communications:horn assembly
- Summary:
- City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
- Bulletin:
- IK0800056
- Component:
- 117000 digital instrument panel
- Summary:
- Retrieving fault codes through the cluster doesn?t work
- Bulletin:
- IK0800196
- Component:
- 110000 electrical system
- Summary:
- Asterisk in lower right quadrant of dash display
- Bulletin:
- IK0800352
- Component:
- 110000 electrical system
- Summary:
- Body controller/esc software updates
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1201383
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Lonestar air filter service procedure
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0400141
- Component:
- 030000 brakes (pws)
- Summary:
- Trailer abs in-dash lamp stays on after a trailer has been disconnected; only with an in-dash trailer abs warning lamp feature
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800485
- Component:
- 118000 electrical system: software
- Summary:
- Cluster software update instructions
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
- Bulletin:
- IK0800374
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- To get a helios capture; all 1939 and 1708 multiplexed trucks only
- Bulletin:
- IK1200271
- Component:
- 180000 vehicle speed control
- Summary:
- Remote throttle control options for vehicles with esc?s or body controllers and international engines
- Bulletin:
- IK1300016
- Component:
- 100000 power train
- Summary:
- New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
- Bulletin:
- IK1300029
- Component:
- 102000 power train:manual transmission
- Summary:
- Roll pins backing out of bell crank; only with manual transmission
- Bulletin:
- IK0400057
- Component:
- 040000 service brakes, air
- Summary:
- 2007 and newer brake light operation; only equipped with air brakes
- Bulletin:
- IK0800037
- Component:
- 110000 electrical system
- Summary:
- Location of 1000 ohm resistor in the hvac wiring
- Bulletin:
- IK0800043
- Component:
- 111000 electrical system:battery
- Summary:
- How to add lift gate battery protection; only models equipped with electronic system controller (esc) or body controller (bc).
- Bulletin:
- IK0800047
- Component:
- 110000 electrical system
- Summary:
- Remote power module (rpm) troubleshooting
- Bulletin:
- IK0800119
- Component:
- 020000 suspension
- Summary:
- Suspension dump; only models with programming feature 595aca (suspension dump).
- Bulletin:
- IK0800414
- Component:
- 110000 electrical system
- Summary:
- Power windows stop randomly or are inoperative, power door locks are inoperative
- Bulletin:
- IK0900075
- Component:
- 060000 engine (pws)
- Summary:
- Horton stratis fan hub diagnostics
- Bulletin:
- IK0800201
- Component:
- 353000 equipment:electrical
- Summary:
- Disable cummins icon; only models equipped with cummins engine and with icon installed.
- Bulletin:
- IK0800246
- Component:
- 103000 power train:automatic transmission
- Summary:
- Manual mode button on the eaton shift console is flashing with no active codes in the tcm. with active code 3655, 3654 or 3656 in the body controller; only models with eaton ultra and auto shift transmissions
- Bulletin:
- IK0900007
- Component:
- 060000 engine and engine cooling
- Summary:
- Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
- Bulletin:
- IK0800537
- Component:
- 010000 steering
- Summary:
- Dm harness inspection; only with steering column feature code 05710
- Bulletin:
- IK0800139
- Component:
- 060000 engine and engine cooling
- Summary:
- Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
- Bulletin:
- IK0800414
- Component:
- 133000 visibility:power window devices and controls
- Summary:
- Power windows stop randomly or are inoperative, power door locks are inoperative
- Bulletin:
- IK0300004
- Component:
- 020000 suspension
- Summary:
- Drive axle and steer axle air suspension ride height settings; only models equipped with feature code 03azd and 03azg, hendrickson maxxpower' front air suspension.
- Bulletin:
- IK0800366
- Component:
- 133000 visibility:power window devices and controls
- Summary:
- Power windows randomly stop
- Bulletin:
- IK0800404
- Component:
- 110000 electrical system
- Summary:
- Circuit diagram for prostar/lonestar fifth wheel; link to missing diagram.
- Bulletin:
- IK1200634
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Aftertreatment resource center; all models equipped with epa 2007 and newer engines
- Bulletin:
- IK1600171
- Component:
- 060000 engine and engine cooling
- Summary:
- Espar heater; only models with feature code 16uzl
- Bulletin:
- IK0800201
- Component:
- 110000 electrical system
- Summary:
- Disable cummins icon; only models equipped with cummins engine and with icon installed.
- Bulletin:
- IK0800414
- Component:
- 110000 electrical system
- Summary:
- Power windows stop randomly or are inoperative, power door locks are inoperative
- Bulletin:
- IK0800468
- Component:
- 353000 equipment:electrical
- Summary:
- Dash cluster stuck in one mode
- Bulletin:
- IK1600202
- Component:
- 161000 structure:frame and members
- Summary:
- Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
- Bulletin:
- IK0800411
- Component:
- 110000 electrical system
- Summary:
- Body controller resource center
- Bulletin:
- IK0800412
- Component:
- 110000 electrical system
- Summary:
- Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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