2008 INTERNATIONAL LONESTAR Recalls (3)

Campaign:
08V618000 on 11/25/2008
Component:
Service brakes, air:supply:hoses, lines/piping, and fittings
Manufactured:
05/31/2006 - 10/14/2008
Affected:
14,048
Defect:
Navistar is recalling 14,048 my 2008-2010 lonestar and prostar trucks. the service brake air line that runs from the tractor protection valve to the fast brake module may separate from the fast brake module resulting in loss of trailer service brakes.
Consequence:
Loss of trailer service brakes may cause a crash resulting in possible property damage, personal injury, or death.
Correction:
Dealers will replace the fast brake modules and the air lines running to the module will be rerouted to eliminate line tension caused by cab to frame relative motion. the recall began on march 20, 2009. owners may contact navistar at 1-800-448-7825.
Notes:
Navistar recall no. 08510.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
13V439000 on 10/16/2013
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
13V439000 on 10/16/2013
Component:
Equipment
Manufactured:
02/19/2008 - 07/28/2013
Affected:
16,107
Defect:
Navistar, inc. is recalling certain model year 2008-2013 international lonestar, prostar, and transtar trucks manufactured february 20, 2008, through july 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595baw or 0595bay). due to an assembly error, the air lines at the isolation/vent valve may not be oriented correctly.
Consequence:
Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.
Correction:
Navistar will notify owners, and dealers will inspect the air line routing. if necessary, the air line routing will be corrected free of charge. the recall began on october 10, 2013. owners may contact navistar at 1-331-332-1590. navistar's recall number is 13514.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2008 INTERNATIONAL LONESTAR TSBs (122)

Bulletin:
TB-IK-0800172
Component:
110000 electrical system
Summary:
International truck: written procedure is to simplify and clarify the operation of improving cab circuit grounds. symptoms are: cluster lockup; trailer abs light; switch pack light flash; gauges dropping out; all this can cause unusual el
Bulletin:
IK-0800194
Component:
110000 electrical system
Summary:
International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe
Bulletin:
IK-1600114
Component:
131000 visibility:windshield
Summary:
International: fixed vent window 016hkr replacement and rebonding instructions. unwanted air, noise, or water intrustion. model years not listed. *pe
Bulletin:
IK-1200431
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models. this can be mistaken for a ground connector. do not bolt this sensor to ground. should remain strapped to harness. *pe
Bulletin:
REC G-10511
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont
Bulletin:
IK-1900136
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Navistar int'l: developed in response to reports of intermittent or inoperable front blower motors on prostar and lonestar models built 12/10/07-12/04/09. provides general troubleshoooting procedure for the hvac blower circuit that can be
Bulletin:
IK-0400057
Component:
040000 service brakes, air
Summary:
Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm updated 10/15/12. *pe updated 11/6/2013 *js
Bulletin:
SB-IK-0800293-2
Component:
110000 electrical system
Summary:
Navistar: troubleshooting for intermittent or no front blower operation. *rm
Bulletin:
IK-1900168
Component:
211000 trailer hitches:fifth wheel assembly
Summary:
Navistar: information is being provided regarding the failure of the switch for the 5th (fifth) wheel jaw unlock. models prostar and lonestar. no model years listed. *pe updated 5/9/12 *js
Bulletin:
AFC-11929
Component:
060000 engine and engine cooling
Summary:
Navistar: hvac front inside module drain repair. *kb
Bulletin:
AFC-12902
Component:
060000 engine and engine cooling
Summary:
Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
Bulletin:
IK-0800334
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb
Bulletin:
IK-1900144
Component:
062000 engine and engine cooling:cooling system
Summary:
Hvac system compressor and discharge hose failure diagnostics and repair procedures. navistar. *kb
Bulletin:
IK-0500045
Component:
011000 steering:wheel and handle bar
Summary:
International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li
Bulletin:
IK0900075
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js updated 12/16/13. *pe
Bulletin:
IK-0800415
Component:
126000 exterior lighting:turn signal
Summary:
International: the turn signal lamps and hazards fails to illuminate and/or work properly. model 2007 and newer hpv, prostar, lonestar. *pe
Bulletin:
AFC-12943
Component:
060000 engine (pws)
Summary:
Navistar: some vehicles may experience incorrect sealing on the air cleaner intake pipes. the air induction system may need to be replaced. models include lonestar built with cummins isx15 engines. no model years were provided. *js
Bulletin:
IK-0800427
Component:
110000 electrical system
Summary:
International: there are code faults, caused by load shedding, loaded in other modules and unit goes into load shed and fails to have power in switches. model prostar, lonestar. no years listed. *pe
Bulletin:
IK-0900094
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket (arb) to engine. model prostar, workstar, lonestar. no years listed. *pe updated 6/27/2014 *js updated 11/7/14. *pe
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:
IK0800172
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
Bulletin:
IK-1201253
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Ik1201253 - exhaust manifold service procedures
Bulletin:
IK-1201314
Component:
355200 equipment:other:owners/service/other manual
Summary:
Performing relative compression test and misfire test with cpa tool
Bulletin:
IK-1201326
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1201326 - service parts damaged new turbocharger oil supply tube
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK0800475
Component:
110000 electrical system
Summary:
Radio diagnostics and information
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK0400057
Component:
040000 service brakes, air
Summary:
New brake light operation; prostar and lonestar with air brakes
Bulletin:
IK0400057
Component:
030000 brakes (pws)
Summary:
Newer brake light operation
Bulletin:
IK0800130
Component:
353600 equipment:air conditioner
Summary:
Air pressure gauges and a/c pressure transducer troubleshooting
Bulletin:
IK1900172
Component:
355200 equipment:other:owners/service/other manual
Summary:
Espar heater diagnostic guide
Bulletin:
IK1600202
Component:
060000 engine (pws)
Summary:
Cowl tray seal; only built prior to 11/11/2013
Bulletin:
IK1600207
Component:
160000 structure
Summary:
Wind noise at upper side door
Bulletin:
IK0800441
Component:
118500 electrical system: integrated trailer brake control
Summary:
Adding an electronic trailer brake controller
Bulletin:
IK0800427
Component:
356000 equipment adaptive
Summary:
Active faults during load shed
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800460
Component:
114000 electrical system:wiring
Summary:
Build to vin wiring harnesses
Bulletin:
IK0300008
Component:
060000 engine (pws)
Summary:
Vibration troubleshooting
Bulletin:
IK1100004
Component:
101000 power train:clutch assembly
Summary:
Clutch linkage rattle
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1600104
Component:
117000 digital instrument panel
Summary:
Filler panels interfere with door operation
Bulletin:
IK1600116
Component:
356000 equipment adaptive
Summary:
Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK1500005
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:
IK1500035
Component:
090000 fuel system, other
Summary:
Dual fuel tank transfer pump troubleshooting on post-2007 ngv and prostar
Bulletin:
IK0400057
Component:
125000 exterior lighting:brake lights
Summary:
Brake light operation on hpv, prostar and lonestar
Bulletin:
IK0400057
Component:
120000 exterior lighting
Summary:
Newer brake light operation
Bulletin:
IK0400146
Component:
060000 engine (pws)
Summary:
N13, maxxforce 11, 13 engine two cylinder air compressor testing
Bulletin:
IK0700032
Component:
063000 engine and engine cooling:exhaust system
Summary:
Dpf snap accel test - quick test to all vehicles with dpfs
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1600116
Component:
330000 interior lighting
Summary:
Mirror / map light / visor led lighting up when cb mic is keyed
Bulletin:
IK1900212
Component:
060000 engine and engine cooling
Summary:
Front blower motor runs breifly at initial power up
Bulletin:
IK1900218
Component:
356000 equipment adaptive
Summary:
Espar airtronic low run time.
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800185
Component:
130000 visibility/wiper (pws)
Summary:
Wipers and aftertreatment lights inop on post 2007 trucks with body controller
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK1900077
Component:
356000 equipment adaptive
Summary:
Air solenoid issues on trucks built after 1-1-2007
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800427
Component:
356000 equipment adaptive
Summary:
Active faults during load shed
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800014
Component:
341000 communications:horn assembly
Summary:
City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
Bulletin:
IK0800056
Component:
117000 digital instrument panel
Summary:
Retrieving fault codes through the cluster doesn?t work
Bulletin:
IK0800196
Component:
110000 electrical system
Summary:
Asterisk in lower right quadrant of dash display
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1201383
Component:
063000 engine and engine cooling:exhaust system
Summary:
Lonestar air filter service procedure
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0400141
Component:
030000 brakes (pws)
Summary:
Trailer abs in-dash lamp stays on after a trailer has been disconnected; only with an in-dash trailer abs warning lamp feature
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK1200271
Component:
180000 vehicle speed control
Summary:
Remote throttle control options for vehicles with esc?s or body controllers and international engines
Bulletin:
IK1300016
Component:
100000 power train
Summary:
New synthetic oil for eaton and spicer transmissions; only with eaton or spicer transmissions
Bulletin:
IK1300029
Component:
102000 power train:manual transmission
Summary:
Roll pins backing out of bell crank; only with manual transmission
Bulletin:
IK0400057
Component:
040000 service brakes, air
Summary:
2007 and newer brake light operation; only equipped with air brakes
Bulletin:
IK0800037
Component:
110000 electrical system
Summary:
Location of 1000 ohm resistor in the hvac wiring
Bulletin:
IK0800043
Component:
111000 electrical system:battery
Summary:
How to add lift gate battery protection; only models equipped with electronic system controller (esc) or body controller (bc).
Bulletin:
IK0800047
Component:
110000 electrical system
Summary:
Remote power module (rpm) troubleshooting
Bulletin:
IK0800119
Component:
020000 suspension
Summary:
Suspension dump; only models with programming feature 595aca (suspension dump).
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0900075
Component:
060000 engine (pws)
Summary:
Horton stratis fan hub diagnostics
Bulletin:
IK0800201
Component:
353000 equipment:electrical
Summary:
Disable cummins icon; only models equipped with cummins engine and with icon installed.
Bulletin:
IK0800246
Component:
103000 power train:automatic transmission
Summary:
Manual mode button on the eaton shift console is flashing with no active codes in the tcm. with active code 3655, 3654 or 3656 in the body controller; only models with eaton ultra and auto shift transmissions
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK0800537
Component:
010000 steering
Summary:
Dm harness inspection; only with steering column feature code 05710
Bulletin:
IK0800139
Component:
060000 engine and engine cooling
Summary:
Remote engine speed control module (rescm) troubleshooting; only trucks equipped with rescm
Bulletin:
IK0800414
Component:
133000 visibility:power window devices and controls
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0300004
Component:
020000 suspension
Summary:
Drive axle and steer axle air suspension ride height settings; only models equipped with feature code 03azd and 03azg, hendrickson maxxpower' front air suspension.
Bulletin:
IK0800366
Component:
133000 visibility:power window devices and controls
Summary:
Power windows randomly stop
Bulletin:
IK0800404
Component:
110000 electrical system
Summary:
Circuit diagram for prostar/lonestar fifth wheel; link to missing diagram.
Bulletin:
IK1200634
Component:
355200 equipment:other:owners/service/other manual
Summary:
Aftertreatment resource center; all models equipped with epa 2007 and newer engines
Bulletin:
IK1600171
Component:
060000 engine and engine cooling
Summary:
Espar heater; only models with feature code 16uzl
Bulletin:
IK0800201
Component:
110000 electrical system
Summary:
Disable cummins icon; only models equipped with cummins engine and with icon installed.
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Power windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800468
Component:
353000 equipment:electrical
Summary:
Dash cluster stuck in one mode
Bulletin:
IK1600202
Component:
161000 structure:frame and members
Summary:
Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
Bulletin:
IK0800411
Component:
110000 electrical system
Summary:
Body controller resource center
Bulletin:
IK0800412
Component:
110000 electrical system
Summary:
Headlight operation and troubleshooting; only post 2007 vehicles built with a body controller
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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