2007 MCI D4005 Recalls (5)

Campaign:
07E042000 on 06/26/2007
Component:
Visibility:glass, side/rear
Affected:
4,284
Defect:
Certain dura side body egress windows, side body lavatory egress windows, and non-egress side body windows manufactured between november 1, 2005, and july 19, 2006, installed as original equipment on certain my 2006 and 2007 motor coach industries (mci) d coaches. the windows were produced with inconsistent priming on the primary and secondary bond lines which fails to conform to the requirements of federal motor vehicle safety standard no. 217, bus emergency exits and window retention and release.
Consequence:
The purpose of this standard is to minimize the likelihood of occupants being thrown from the bus and to provide a means of readily accessible emergency egress.
Correction:
Mci will notify owners instructing them to inspect the windows for signs of water leak, wind noise, or visable partial de-bonding. windows showing these signs will be replaced free of charge by dura. the recall is expected to begin during july 2007. owners can contact dura at 248-844-1615.
Notes:
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
08V386000 on 08/05/2008
Component:
Visibility:glass, side/rear
Affected:
185
Defect:
Mci is recalling 185 my 2006-2007 d4005 and d4505 motor coaches equipped with dura side body egress windows. these coaches fail to comply with the requirements of federal motor vehicle safety standard no. 217, 'bus emergency exits and window retention and release.' the windows were produced with inconsistent priming on the primary and secondary bond lines.
Consequence:
The purpose of this standard is to minimize the likelihood of occupants being thrown from the bus and to provide a means of readily accessible emergency egress.
Correction:
Mci will notify owners instructing them to inspect the windows for signs of water leak, wind noise, or visible partial de-bonding. windows showing these signs will be replaced free of charge by dura (please see 07e042). the recall began on august 27, 2007. owners can contact dura at 1-248-844-1615 or mci at 1-800-241-2947.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
08V603000 on 11/20/2008
Component:
Equipment
Affected:
1,893
Defect:
Mci is recalling 1,893 my 2002-2008 d model and my 2001-2008 e and j4500 motor coaches equipped with zf transmissions. there is a potential for the shift selector to malfunction as a result of a cell phone or radio being placed in close proximity to the shifter control pad.
Consequence:
When this happens, the shift selector may move into reverse without driver knowledge increasing the risk of a crash.
Correction:
Mci is working with zf and has created a software update that protects against the potential for transient analog or digital signal interference. the recall is expected to begin during november 2008. .owners may contact mci at 1-800-333-0371 and zf at 1-734-416-6200.
Notes:
Mci recall no. 308.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
11V524000 on 10/27/2011
Component:
Electronic stability control
Affected:
1,962
Defect:
Motor coach industries (mci) is recalling certain model year 2003, and 2007-2012 e and j models along with model year 2007-2012 d4000, d4005, d4500, d4505, d4000istv motor coaches equipped with meritor wabco electronic stability control (esc) modules, manufactured from october 2002, through october 2011. under certain road and driving conditions, vehicle body roll and road inclination characteristics may adversely affect the slip angle calculation of the electronic stability control (esc) system. this might cause the esc to perceive an over steering situation and therefore apply the outer wheel brake on the front axle until the vehicle is perceived to be stable.
Consequence:
If the driver is slow to react during this esc intervention, the vehicle may deviate from the intended line of travel, increasing the risk of a crash.
Correction:
Mci will notify owners and replace the control module free of charge. the safety recall began on january 4, 2012. owners may contact mci customer service at 1-800-241-2947.
Notes:
Mci safety recall number is 371.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
13V498000 on 10/30/2013
Component:
Electrical system
Affected:
10,016
Defect:
Motor coach industries (mci) is recalling certain model year 2000-2012 d, e, g and j series coaches manufactured january 2000 through june 2011 and equipped with sure power battery equalizers containing a particular epoxy sealing, aka 'potting', compound. the specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
Consequence:
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Correction:
Mci will notify owners, and sure power will replace the equalizers, free of charge. owners may contact mci at 1-847-285-2000. this campaign is mci service bulletin 401.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2007 MCI D4005 TSBs (2)

Bulletin:
354
Component:
102000 power train:manual transmission
Summary:
Motor coach industries service campaign: see document search button for owner letter. there may be a harsh downshift, rpm flare, or the transmission may lock. *rm
Bulletin:
SB-357
Component:
980000 unknown or other
Summary:
Motor coach indudstries: information on replacing the coolant pump that may have a problem. *rm

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